Yamaha FZ09E - Removing the Generator; Removing the Starter Clutch; Checking the Starter Clutch

GENERATOR AND STARTER CLUTCH
,. .,...,
REMOVING THE GENERATOR
1. Remove:
• Generator rotor bolt "1"
• Washer
TIP ~~~~~~~~~~~~~~~
Wh il e holding the generator rot or "2 " with the
sheave hold
er "3 ", loosen the generator rotor
bo l t.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2. Remove:
• Generator rotor "1"
(with t
he flywheel puller ''2")
• Woodruff k ey
NOTICE
~~~~~~~~~~~~~
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
TIP ~~~~~~~~~~~~~~~
• Insta ll t he flywheel pu ll er bolts to the threaded
holes of t
he starter clutch.
• Make sure the flywheel pu
ll er is centered over
the generat
or rot or .
Flywheel
puller
90890-01362
Heavy duty puller
YU-33270-B
...... ,..
REMOVING THE STARTER CLUTCH
1. Remove:
• Starter c
lu tch bolts
• Starter c
lu tch
TIP ~~~~~~~~~~~~~~
Whi le holdi ng the generator rotor "1 " with the
sheave
ho lder "2", loosen the starter clutch
bolts.
1
.,... ,,.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
CHECKING THE STARTER CLUTCH
1. Check:
• Sta
rt er c lu tch rollers
Damage/Wear
-t Replace.
2. Check:
• Starter c
lu tch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear
-t Replace the
defective part(s).
3. Check:
• Starter clutch gear contact su
rf aces
Damage/pitting/wear
-t Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
••••••••••••••••••••••••••••••••
a. Install t he starter clutch gear "1" onto the ge n-
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