3. Ch
ec
k:
• Damper rod
"1"
Damage/wear
~
Replace.
Obstruction
~
Blow out all of the oil passag-
es with compressed ai
r.
£CA
1RCl40S
NOTICE
~~~~~~~~~~~~~
• The
front
fork
leg
has
a
very
sophisticated
Internal
construction
,
which
are particular-
ly
sensitive
to
foreign
material.
• When
disassembling
and
assembling
the
front
fork
leg
,
do
not
allow
any
foreign
ma
-
terial
to
enter
the
front
fork
.
1
I
8)
· I
~
l==
::::::l
[]J
~
=====
·""""
·
EAS1RClt14
ASSEMBLING THE FRONT FORK LEGS
The fo
ll
owing procedure applies to both of the
front fork legs.
EWAIRC1"04
AwARNING
•
Note
that
the
amount
of
the
fork
oil
is
differ
-
ent
in
the
left
and
right
front
fork
legs. Make
sure
to
fill
each
of
the
left
and
right
front
fork
legs
with
the
specified
amount
of
the
fork
oil.
•
If
both
front
fork
legs
are
not
filled
with
the
specified
amount
of
the
fork
oil
,
it
may
cause
poor
handling
and
a
loss
of
stability.
TIP
~~~~~~~~~~~~~~~
• When assembling the front fork leg, be sure to
replace the following part
s:
- Oil seal
- Oil seal clip
-D
ust s
ea
l
FRONT FORK
-Co
pper wash
er
-0-ring
• Before assembling the
fr
ont fork leg, make
su
re
all
of
the components are clean.
1. Insta
ll
:
• Damper rod assembly
"1"
NOTICE
~~~~~~~~~~~~~
Allow
the
damper
rod
assembly
to
sllde
slowly
down
the
Inner
tube
" 2"
until
It
pro-
trudes
from
the
bottom
of
the
inner
tube. Be
careful
not
to
damage
the
inner
tube.
TIP
~~~~~~~~~~~~~~~
The left side damper rod assembly h
as
the two
holes of oil path, un
li
ke the
ri
ght side.
1
A.
Left side
B.
Right side
2. Tighten:
• Damper r
od
assembly bolt
(along with t
he
copper washer IUM)
Damper
rod
assembly
bolt
23
Nm
(2.3 m·kgf,
17
ft
·
lbf)
LOCTITE®
TIP
~~~~~~~~~~~~~~~
While holding the damper rod assemb
ly
wi
th
the
damper rod holder
"1
",
tighten
th
e damper rod
assembly bol
t.
Damper
rod
holder
90890-01423
Damping
rod
holder
YM-01423
4-53
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