Yamaha FZ09E - Removing the Transmission; Checking the Shift Forks

REMOVING THE TRANSMISSION
1. Remove:
• Drive axle assembly "1"
• Shi
ft drum retainers "2"
• Shi
ft fork gui de bars
• Shi
ft fork-L
• Shi
ft fork-R
• Shi
ft drum assembly
• Shi
ft fork-C
2. Remove:
• Bea
rin g housing "1"
•
Ma in ax le assembly "2"
••••••••••••••••••••••••••••••••
a. Insert two bolts "3" of the proper size, as
shown in t he ill ustrati on, into the main axle
assembly bearing hous
in g.
b. Tighten the bo lts until they contact the crank-
case
su rf ace.
c. Continue tighte
ni ng the bo lts until the main
axle assembly comes
fr ee from the upper
crankcase .
••••••••••••••••••••••••••••••••
3. Remove:
• Bea rin g "1"
TRANSMISSION
CHECKING THE SHIFT FORKS
The following procedure app li es to a ll of the shift
forks.
1. Check:
• Shift fork cam follower "1"
• Shift fork pawl "2"
Bends/damage/scoring/wear
~ Replace the
s
hi ft fork.
2
2. Check:
• Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends
~ Replace.
EWA1 28«1
A WARNING
Do not attempt to straighten a bent shift fork
guide ba r.
3. Check:
5-80
• Shift fork movement
(along the shi
ft fork guide bar)
Rough movement
~ Replace the shift forks
and shift fork gui
de ba r as a set.