Yamaha FZ09E - Checking the Primary Driven Gear; Checking the Pull Lever Shaft and Pull Rod; Installing Th Eclutch

EA$2$~10
CHECKING THE PRIMARY DRIVEN GEAR
1. Check:
• Primary
dr iven gea r "1"
Damage/wear
4 Replace the clutch housi ng
and crankshaft as a se t.
Excessi ve noise during ope r at ion 4 Repla ce
t he clutch ho using and crankshaft as a se t.
EAS25220
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
•
Pu ll lever shaft pinion gear teeth "1"
•
Pu ll rod teeth "2"
Damage/wear 4 Replace the pull r od and
pu ll lever shaft as a set.
1
2. Check:
•
Pu ll rod bea ri ng
Damage/wear 4 Replace.
"""'°
INSTALLING THE CLUTCH
1 . Install:
• Oil pump
dr iv e chain "1"
• Clut
ch housing "2"
TIP
------------::---
lnsta ll the o il pu mp dr i ve cha in onto the oil pu mp
drive sprocket "a ".
CLUTCH
2
a
2. Insta ll :
• Thrust pl
ate
•Cl utch boss "1"
•
Was her
•
Co nical s pr i ng washe r "2"
• Clu tc h boss nut "3" IH4W
Clutch boss nut
125 Nm (12.5 m·kgf, 90 ft·lbf)
LOCTITE®
TIP -----------.-~
• Insta ll t he conical spring washer on th e mai n
axle with the "
OUT ' mark "a" facing away from
t
he vehicle.
•
Wh ile holding t he clutch boss "1" with the un i-
ve rsal clutch holder "4 ", tighten the clutch boss
nu
t.
• Stake the clutch boss nut at cutouts "b" in t he
ma in axle.
5-45
Universal clutch holder
90890-04086
YM-91042