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YASKAWA T1000V User Manual

YASKAWA T1000V
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YASKAWA AC Drive T1000V
AC Drive for Textile Applications
Technical Manual
MANUAL NO. SIEP C710606 44B
Models:
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.0 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
Type: CIMR-TCîš…V
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
Standards Compliance
Quick Reference Sheet
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Table of Contents

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YASKAWA T1000V Specifications

General IconGeneral
BrandYASKAWA
ModelT1000V
CategoryController
LanguageEnglish

Summary

I. PREFACE & GENERAL SAFETY

I.1 Preface

Yaskawa's responsibility, warranty, and importance of reading the manual for safe application.

I.2 General Safety

General safety precautions, conventions for safety messages, and supplemental safety info.

1. RECEIVING

1.1 Section Safety

Safety precautions for receiving the drive, including handling and environmental considerations.

1.2 Model Number and Nameplate Check

Inspect for damage, verify model number on nameplate.

1.3 Drive Models and Enclosure Types

Description of drive models and their corresponding enclosure types (IP ratings).

1.4 Component Names

Illustration and identification of drive components.

2. MECHANICAL INSTALLATION

2.1 Section Safety

Safety precautions for mechanical installation, covering fire and crush hazards.

2.2 Mechanical Installation

Specifications, procedures, and environmental requirements for proper drive installation.

3. ELECTRICAL INSTALLATION

3.1 Section Safety

Safety precautions for electrical installation, covering shock, fire, and crush hazards.

3.2 Standard Connection Diagram

Overview of drive connections with peripheral devices and digital I/O.

3.3 Main Circuit Connection Diagram

Wiring diagrams for main circuit connections for single-phase and three-phase power supplies.

3.4 Terminal Block Configuration

Illustrations of main circuit terminal block configurations for different drive sizes.

4. START-UP PROGRAMMING & OPERATION

4.1 Section Safety

Safety precautions for start-up, programming, and operation.

4.2 Using the Digital LED Operator

Explanation of the LED operator's keys, displays, and screen meanings.

4.3 The Drive and Programming Modes

Overview of drive modes (Drive, Programming) and navigation methods.

4.4 Start-up Flowcharts

Summarizes basic start-up steps for different applications using flowcharts.

4.5 Powering Up the Drive

Checklist and status display information before and after powering up the drive.

4.6 Auto-Tuning

Explanation of Auto-Tuning types, preparation, interruption, and procedure.

4.7 No-Load Operation Test Run

Procedure for operating the drive with the motor uncoupled from the load for testing.

4.8 Test Run with Load Connected

Steps for connecting machinery and running the motor and load together for testing.

4.9 Verifying Parameter Settings and Backing Up Changes

How to verify settings, change access levels, and set passwords.

4.10 Test Run Checklist

A checklist to review before performing a test run, covering various control modes.

5. PARAMETER DETAILS

5.1 A: INITIALIZATION

Parameters for initial setup, including language, access levels, and initialization methods.

5.2 B: APPLICATION

Parameters for frequency reference, run command, braking, PID control, and energy saving.

5.3 C: TUNING

Parameters for acceleration/deceleration times, S-curves, slip compensation, and carrier frequency.

5.4 D: REFERENCE SETTINGS

Parameters for setting frequency references, including multi-step and offset frequencies.

5.5 E: MOTOR PARAMETERS

Parameters for configuring V/f patterns and motor data for optimal control.

5.6 F: OPTION SETTINGS

Parameters for configuring communication option cards and fault detection methods.

5.7 H: TERMINAL FUNCTIONS

Parameters for assigning functions to multi-function digital input and output terminals.

5.8 L: PROTECTION FUNCTIONS

Parameters for motor protection, stall prevention, and overvoltage suppression.

5.9 N: SPECIAL ADJUSTMENTS

Parameters for advanced adjustments like hunting prevention and PM motor control.

5.10 O: OPERATOR RELATED SETTINGS

Parameters for digital operator display, keypad functions, and copy functions.

5.11 S: FUNCTIONS FOR TEXTILE APPLICATIONS

Parameters for textile applications, including Disturb and KEB functions.

5.12 U: MONITOR PARAMETERS

Parameters to view drive status, fault information, and PID control aspects.

6. TROUBLESHOOTING

6.1 SECTION SAFETY

Safety precautions for troubleshooting, covering electrical and fire hazards.

6.2 MOTOR PERFORMANCE FINE TUNING

Information on counteracting oscillation, hunting, and other faults during trial runs.

6.3 DRIVE ALARMS, FAULTS, AND ERRORS

Descriptions of alarms, faults, and errors with causes and solutions.

6.4 FAULT DETECTION

Detailed fault displays, their causes, and possible solutions.

6.5 ALARM DETECTION

Descriptions of alarms, their causes, and possible solutions.

6.6 OPERATOR PROGRAMMING ERRORS

Information on oPE codes, causes, and solutions for programming errors.

6.7 AUTO-TUNING FAULT DETECTION

Codes, causes, and solutions for faults detected during Auto-Tuning.

6.8 DIAGNOSING AND RESETTING FAULTS

Procedures for diagnosing and resetting faults, including fault trace viewing.

6.9 TROUBLESHOOTING WITHOUT FAULT DISPLAY

Guidance for troubleshooting issues that do not trigger alarms or faults.

7. PERIODIC INSPECTION & MAINTENANCE

7.1 SECTION SAFETY

Safety precautions for performing inspections and maintenance.

7.2 INSPECTION

Recommended daily and periodic inspections to avoid premature deterioration.

7.3 PERIODIC MAINTENANCE

Maintenance monitors and estimated performance life of replaceable components.

7.4 DRIVE COOLING FANS

Details on cooling fan operation, replacement, and installation.

7.5 DRIVE REPLACEMENT

Information on serviceable parts, terminal board, and drive replacement procedures.

8. PERIPHERAL DEVICES & OPTIONS

8.1 SECTION SAFETY

Safety precautions for installing peripheral devices and options.

8.2 DRIVE OPTIONS AND PERIPHERAL DEVICES

Lists available peripheral devices and options with model numbers.

8.3 CONNECTING PERIPHERAL DEVICES

Illustrates drive connections with peripheral devices and options.

8.4 INSTALLING PERIPHERAL DEVICES

Steps and precautions for installing MCCBs, reactors, noise filters, etc.

8.5 COMMUNICATION OPTIONS

Information on available communication options for connecting drives to networks.

Appendix A: SPECIFICATIONS

A.1 HEAVY DUTY AND NORMAL DUTY RATINGS

Explains Heavy Duty (HD) and Normal Duty (ND) load characteristics and their differences.

A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE

Power ratings, currents, and specifications for 200V drives.

A.3 THREE-PHASE 400 V CLASS DRIVES

Power ratings, currents, and specifications for 400V drives.

A.4 DRIVE SPECIFICATIONS

General drive specifications including control methods, frequency range, and functions.

A.5 DRIVE WATT LOSS DATA

Table showing watt loss data for various drive models.

A.6 DRIVE DERATING DATA

Information on derating for ambient temperature, altitude, and carrier frequency.

Appendix B: PARAMETER LIST

B.1 UNDERSTANDING THE PARAMETER TABLE

Explanation of parameter table structure and columns.

B.2 PARAMETER GROUPS

Lists parameter groups (A-U) with corresponding page numbers.

B.3 PARAMETER TABLE

Comprehensive list of parameters, descriptions, ranges, and defaults.

B.4 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES

Default parameter values based on control mode selection.

B.5 V/f PATTERN DEFAULT VALUES

Default V/f pattern settings for different drive capacities and control modes.

B.6 DEFAULTS BY DRIVE MODEL SELECTION (o2-04)

Default parameter values specific to drive models based on o2-04 setting.

B.7 E5-01 (PM MOTOR CODE SELECTION) DEPENDENT PARAMETERS

Parameters affected by PM motor code selection (E5-01) for OLV control.

B.8 C6-02 (CARRIER FREQUENCY SELECTION) DEPENDENT PARAMETERS

Parameters affected by carrier frequency selection (C6-02).

Appendix C: MEMOBUS/Modbus Communications

C.1 SECTION SAFETY

Safety precautions for MEMOBUS/Modbus communication, focusing on electrical hazards.

C.2 MEMOBUS/MODBUS CONFIGURATION

How to configure drives for MEMOBUS/Modbus communication using master/slave setup.

C.3 COMMUNICATION SPECIFICATIONS

Technical specifications for MEMOBUS/Modbus communication, including interface and speeds.

C.4 CONNECTING TO A NETWORK

Instructions for connecting the drive to a MEMOBUS/Modbus network, including cable and termination.

C.5 MEMOBUS/MODBUS SETUP PARAMETERS

Parameters for setting up MEMOBUS/Modbus communications, including slave address and speed.

C.6 DRIVE OPERATIONS BY MEMOBUS/MODBUS

Observing and controlling the drive using MEMOBUS/Modbus communication.

C.7 COMMUNICATIONS TIMING

Explains message timing for master-to-drive and drive-to-master communication.

C.8 MESSAGE FORMAT

Details the structure of MEMOBUS/Modbus messages, including slave address, function code, and CRC.

C.9 MESSAGE EXAMPLES

Examples of command and response messages for registers and loopback tests.

C.10 MEMOBUS/MODBUS DATA TABLE

Lists MEMOBUS/Modbus data types: command, monitor, and broadcast data with register numbers.

C.11 ENTER COMMAND

Use of Enter commands for parameter changes and drive upgrades.

C.12 COMMUNICATION ERRORS

Lists MEMOBUS/Modbus error codes, their causes, and possible solutions.

C.13 SELF-DIAGNOSTICS

Procedure for self-diagnostics of serial communication interface circuits.

Appendix D: STANDARDS COMPLIANCE

D.1 SECTION SAFETY

Safety precautions related to CE and UL standards compliance.

D.2 EUROPEAN STANDARDS

Information on CE mark, Machinery Directive, Low Voltage Directive, and EMC guidelines.

D.3 UL STANDARDS

UL/cUL mark requirements, installation area, and main circuit wiring standards.

D.4 SAFE DISABLE INPUT PRECAUTIONS

Precautions and description of the Safe Disable input function per ISO13849-1 and IEC61508.

Appendix E: QUICK REFERENCE SHEET

E.1 DRIVE AND MOTOR SPECIFICATIONS

Tables for recording drive and motor specifications for technical assistance.

E.2 BASIC PARAMETER SETTINGS

Tables for recording important parameters for basic setup.

E.3 USER SETTING TABLE

Table to record user-modified parameter settings, with diamond indicators for run-time changes.

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