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ABB ACS880-107

ABB ACS880-107
212 pages
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ABB INDUSTRIAL DRIVES
ACS880-107 inverter units
Hardware manual

Table of Contents

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ABB ACS880-107 Specifications

General IconGeneral
Product TypeIndustrial AC Drive
SeriesACS880
Rated Voltage380 to 690 V
Input Voltage380 to 690 V AC
Control MethodDirect Torque Control (DTC)
Cooling MethodAir-cooled
Protection ClassIP21
Enclosure RatingIP21
Communication ProtocolsCANopen
Brake ChopperIntegrated
Protection FeaturesOverload, short circuit, ground fault
I/O ConfigurationConfigurable digital and analog I/O, standard and optional I/O modules

Summary

Introduction to the manual

Manual Scope and Audience

Defines the manual's applicability and intended audience, plus scope of content.

Safety Instructions

Crucial safety directives for installation, commission, use, and service of the drive.

Designation System and Related Documents

Explains frame sizes, option codes, component naming, and lists related documentation.

Operation Principle and Hardware Description

Drive System Overview and Inverter Unit Hardware

Explains the drive system operation and general hardware aspects like cabinet and cooling.

Inverter Module Frame Size Details

Details hardware for R1i-R4i, R5i, R6i-R7i, and R8i frame size inverter modules and their layouts.

Control Interfaces and Type Designation

Covers control unit connections, communication, PC/fieldbus control, and type designation system.

Electrical Installation

Electrical Safety Precautions

Essential safety steps for de-energizing the drive and ensuring safe working conditions.

Motor and Control Cable Connections

Procedures for connecting motor and control cables, including grounding and routing.

Installing Optional Modules

Instructions for installing I/O extension, fieldbus adapter, and pulse encoder interface modules.

Control Units of the Drive

ZCU and BCU Control Unit Layouts

Details the layouts and connector functions for ZCU and BCU control units.

Default IO Diagrams and Connector Data

Shows I/O diagrams, connector specifications, and wiring details for control units.

STO Function and Drive-to-Drive Links

Explains STO connections, drive-to-drive links, and safety function module connections.

Installation Checklist

Pre-Startup Installation Checklist

A comprehensive checklist to examine mechanical and electrical installation before drive start-up.

Start-up

Inverter Unit Commissioning Procedure

Steps for setting up the control program, powering up, and performing initial start-up checks.

Safety Function Validation Testing

Procedures for validating safety functions like Safe Torque Off, including test steps and documentation.

Maintenance

Recommended Maintenance Intervals and Actions

Outlines user-performed maintenance tasks and recommended intervals for various components.

Cabinet and Fan Maintenance

Procedures for cleaning cabinets, replacing filters, and servicing cooling fans.

Inverter Module Replacement

Detailed steps for replacing inverter modules across different frame sizes and configurations.

Technical Data

Inverter Unit Ratings and Specifications

Provides detailed technical specifications, including output ratings for various unit types and frame sizes.

Derating, Noise, and Cooling Data

Information on output derating factors due to altitude/temperature, noise, and cooling performance.

Cable Specifications and Terminal Data

Details on typical power cable sizes, terminal configurations, and tightening torques.

Dimensions and Weights

Cubicle Dimensions and Weights by Frame Size

Provides dimension drawings and weight estimates for cubicles of different frame sizes and configurations.

The Safe Torque Off Function

STO Function Operation and Wiring

Explains the STO function's operation principle, wiring, activation switch, and cable requirements.

STO Proof Testing and Validation

Procedures for performing proof tests and validating the STO function's safety and operation.

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