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AFM LX-150 - User Manual

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LX-150
Shrink Sleeve Label Applicator
User Guide

Table of Contents

Questions and Answers

Summary

Safety

Warnings

Key safety warnings for operation, setup, and maintenance.

Understanding Safety Notifications

Explains DANGER, WARNING, CAUTION, ATTENTION symbols and their meanings.

Cautions

Lists specific hazards like Cutting, Electrical, Fume, Pinch, Crush, Fire.

Equipment

Standard Equipment

Lists the core components included with the LX-150 Shrink Sleeve Label Applicator System.

Standard Accessories

Details the Timing Screw and Brushdown Assemblies as standard accessories.

Optional Equipment

Lists additional equipment that may be needed for specific labeling tasks.

Customer-Supplied Equipment

Lists items like safety gear that the customer must provide.

Introduction

General Overview

Describes the LX-150's function, interaction with UR-1, and heat shrink tunnel options.

UR-1: Detailed Overview

Explains the UR-1 Unwind System's components and function in feeding label film.

LX-150 Components Overview

Overviews Mandrel, Cutter Assembly, Chassis, HMI, and other key LX-150 parts.

Installation

General Installation Considerations

Covers space, power, orientation, access, ventilation, humidity, and traffic.

Physical Installation Process

Details steps for physically setting up the LX-150 and its components.

Software

Software Navigation and Controls

Covers software map, common buttons, and main screens (Other, Manual, Setting, Work).

Alarm Notifications and Troubleshooting

Details system alarms, their causes, and steps to address issues.

Common Procedures

Tensioner Adjustment

Describes how to unlock, adjust, and lock the tensioner for the cutter drive belt.

Film Drive Wheels Adjustment

Details unlocking, adjusting, and locking film drive wheels for proper film advance.

Support Wheels Adjustment

Explains unlocking, adjusting, and locking upper and lower support wheels.

Applicator Wheels Adjustment

Details unlocking, adjusting, and locking applicator wheels for label placement.

Setup

Cutter Blade Positioning

Steps to position cutter blades to their home position for proper cutting.

Installing the Label Film

Procedure for loading and orienting label film rolls onto the UR-1.

Threading the Label Film

Guides on threading film from UR-1 through the LX-150's Mandrel.

Fine-Positioning Film for Cutting

Adjusting film position for accurate cuts using recipes and sensors.

Operation

Powering the System On

Steps to safely power on the LX-150 machine and its components.

Emergency Stop (E-Stop) Procedure

Explains the function and procedure for using the E-Stop button in emergencies.

Loading and Testing a Recipe

Guides on selecting, loading, and testing a product labeling recipe.

Applying Labels

Steps to start the labeling process using the HMI and readying peripherals.

Switching Film Rolls

Procedure for switching film rolls mid-project without re-threading.

Powering the System Off

Safe procedure to power down the LX-150 machine after use.

Maintenance

Preventative Maintenance Schedule

Outlines regular checks and part replacements for optimal performance.

General Cleaning Procedures

Instructions for cleaning the exterior and interior of the LX-150 and UR-1 machines.

Cleaning Sensors

Steps for cleaning the Print Reading and Work Detective Sensor eyes/reflectors.

Mandrel Removal and Cleaning

Procedure for removing the Mandrel for cleaning the Cutter Notch or other tasks.

Checking and Replacing Mandrel Bearings and Wheels

Checking Mandrel bearings/wheels and replacing them annually.

Cutter Assembly Removal and Blade Replacement

Cutter assembly removal, blade/belt/bearing replacement, belt checks.

Greasing Adjustment Shafts

Annual greasing of shafts for Head Height, Applicator Wheel, Film Drive, and Support Wheel adjustments.

Replacing Drive and Support Wheels

Procedures for replacing Film Drive, Support, and Applicator Wheels.

Print Reading Sensor Sensitivity Adjustment

Steps to adjust the Print Reading Sensor's sensitivity for correct label detection.

Cleaning the Electronics Cabinet

Instructions for safely cleaning the electronics cabinet using compressed air.

Troubleshooting

Label Burnout Marks Issues

Addresses labels with burnout marks, likely due to applicator wheel tension.

Label Placement and Bottle Alignment Issues

Resolves issues with labels missing bottles or bouncing off, related to alignment and speed.

Rough or Ragged Cut Marks

Troubleshooting guide for rough cut marks caused by debris or dull blades.

Incorrect Label Cut Length or Position

Addresses issues with labels cut too short, long, or in the wrong place.

Electrical Schematics

LX-150 Model Schematics (220 V & 480 V)

Provides detailed electrical schematics for various LX-150 configurations and voltages.

Diagrams and Parts Lists

UR-1 and Dancer Assembly Parts

Exploded views and part lists for the UR-1 unwind and Dancer assemblies.

Cutter Assembly Parts

Exploded view and parts list for the Cutter Assembly.

Applicator Wheel Vertical Adjust Parts

Exploded view and parts list for the Applicator Wheel Vertical Adjust mechanism.

LX-150 Frame and Head Height Adjust Parts

Parts breakdown for the LX-150 machine frame and head height adjustment assembly.

Housing Assembly Parts

Exploded views and parts lists for the LX-150 machine housing and related components.

Wheel Assemblies Parts

Exploded views and parts lists for Support, Film Drive Wheels, and Timing Screw assemblies.

Video Library

Instructional Videos

Provides links and QR codes to instructional videos for LX-150 setup and operation.

Capabilities Videos

Links to videos demonstrating specific machine capabilities like multi-pack sleeving.

Warranty Statement

Warranty Terms and Limitations

Covers warranty period, limitations, exclusions, and conditions for the LX-150.

Technical Support

Contact Information

Provides contact details for AFM reseller or technical support for assistance.

AFM LX-150 Specifications

General IconGeneral
BrandAFM
ModelLX-150
CategoryIndustrial Equipment
LanguageEnglish

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