AFM LX-150 - Properly Set up System

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Installation 75

4510001 REV B - 220620

Properly Set Up System

UR-1

Conveyor

LX-150

Heat Shrink

Tunnel

Timing Screw

Assembly

Brushdown

Assemblies

Main Page

Table of Contents5
Abbreviations9
Abbreviations11
Safety13
Warnings13
Understanding Safety Notifications15
Cautions16
Equipment17
Standard Equipment17
Standard Accessories18
Timing Screw Assembly18
Brushdown Assembly19
Optional Equipment20
Turn Bar20
Auxiliary Belt / Bottle Holding Device21
Preheat Gun Assembly22
T-Perforator23
Vertical Perforator24
Irregular Timing Screw25
Dual Timing Screw25
Customer-Supplied Equipment26
Introduction27
General Overview27
UR-1: Detailed Overview28
LX-150: Detailed Overview29
Mandrel29
Cutter Assembly30
Chassis31
Electronics Cabinet40
System Specifications41
Cutter Assembly Sizes42
System Dimensions43
UR-1 Unwind System43
LX-150 Shrink Sleeve Label Applicator44
Installation45
General Installation Considerations45
Material Handling45
AC Power46
Work Area46
Orientation46
Mandrel Position46
Maintenance Access46
Ventilation46
Humidity47
Traffic Patterns47
Physical Installation48
Installing the LX-15048
Installing the UR-150
Installing the Cutter Assembly53
Installing the Mandrel56
Fine-Tuning the LX-150 Position60
Alternate Positioning63
Installing the Timing Screw Assembly65
Installing the Brushdown Assemblies70
Attaching the Power Plug74
Properly Set up System75
Software77
Software Map77
Common Buttons79
Other Screen80
Alarm & Message Screen81
Knife Offset Screen83
PLC I/O Monitor Screens84
Parameter Setting Screens89
Manual Screen90
Setting Screen (1)91
Product Selection Screen93
Setting Screen 294
Work Screen96
Product Target Setting Screen98
Alarm Screens99
Notice: Reached Preset Target99
Notice: Application Fail100
Notice: Emergency Stop102
Notice: Please Close the Door First103
Notice: Offset Position Is Not Reached104
Notice: Pulse Feedback Signal Abnormalities105
Notice: Low Film106
Notice: Film Empty107
Notice: no Catch Mark108
Notice: Cutter Can't Find Its Home109
Notice: Cutter Need Positioning110
Common Procedures111
Tensioner: Unlocking/Adjusting/Locking111
Film Drive Wheels: Unlocking/Adjusting/Locking112
Support Wheels: Unlocking/Adjusting/Locking113
Applicator Wheels: Unlocking/Adjusting/Locking115
Setup117
Positioning the Cutter Blades117
Installing the Film119
Threading the Film121
Fine-Positioning the Film for Cutting128
Operation133
Powering the System on133
E-Stop134
Loading a Recipe135
Applying Labels139
Switching Film Rolls141
Powering the System off145
Maintenance147
Preventative Maintenance Schedule147
General Cleaning149
Cleaning the Print Reading Sensor150
Cleaning the Work Detective Sensor151
Removing the Mandrel152
Cleaning the Cutter Notch154
Checking the Mandrel's Bearings and Wheels155
Replacing the Bearings in the Mandrel157
Checking the Film Feed Drive Belt159
Removing the Cutter Assembly160
Replacing the Cutter Blades162
Checking the Cutter Drive Belt165
Checking the Timing Belt166
Replacing the Timing Belt and Cutter Drive Belt167
Replacing the Cutter Bearings169
Greasing the Shafts of the Head Height Adjust172
Greasing the Shafts of the Applicator Wheel Vertical Adjust173
Greasing the Shafts of the Film Drive Wheel Adjusts174
Greasing the Shafts of the Support Wheel Adjusts175
Replacing the Film Drive Wheels176
Replacing the Support Wheels177
Replacing the Applicator Wheels178
Checking and Adjusting the Print Reading Sensor's Sensitivity179
Cleaning the Electronics Cabinet181
Troubleshooting183
Electrical Schematics185
Lx150N-J001 - 220V185
Lx150N-J002 - 220V186
Lx150N-J003 - 220V187
Lx150N-J004 - 220V188
Lx150N-J005 - 220V189
Lx150N-J006 - 220V190
Lx150N-J007 - 220V191
Lx150N-J008 - 220V192
Lx150N-J009 - 220V193
Lx150N-J010 - 220V194
Lx150N-J011 - 220V195
Lx150N-J012 - 220V196
Lx150N-J013 - 220V197
Lx150N-J014 - 220V198
Lx150N-J015 - 220V199
Lx150N-J016 - 220V200
Lx150N-J001 - 480V201
Lx150N-J002 - 480V202
Lx150N-J003 - 480V203
Lx150N-J004 - 480V204
Lx150N-J005 - 480V205
Lx150N-J006 - 480V206
Lx150N-J007 - 480V207
Lx150N-J008 - 480V208
Lx150N-J009 - 480V209
Lx150N-J010 - 480V210
Lx150N-J011 - 480V211
Lx150N-J012 - 480V212
Lx150N-J013 - 480V213
Lx150N-J014 - 480V214
Lx150N-J015 - 480V215
Lx150N-J016 - 480V216
Diagrams and Parts Lists217
Dancer Assembly219
Cutter Assembly221
Applicator Wheel Vertical Adjust223
Applicator Assembly225
LX-150 Frame227
Head Height Adjust229
Housing232
Housing Roof and Roller Bar233
Print-Reading Sensor Mount234
Support and Film Drive Wheel Assemblies235
400Mm Timing Screw Assembly238
Video Library241
Instructional Videos241
Capabilities242
Warranty Statement243
Limitations243
Repairs243
Shrinking Quality243
Shipping Policy243
Exclusions243
Warranty Verification243
Warranty Eligibility244
Limited Warranty244
Disclaimer of Damages244
Technical Support245

AFM LX-150 - Properly Set up System

Table of Contents

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