Audi Q7 2007 !
6-cylinder TDI engine (3.0 ltr. 4-valve common rail), mechanics 01.2006
Repair Group 10 – Removing and installing engine
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– Carefully guide engine/gearbox assembly together with
subframe into the body from below as far as distance -a-
using scissor-type assembly platform -VAS 6131-.
• Distance -a- = 200 mm.
– Install selector lever cable and check adjustment if neces-
sary ⇒ Rep. Gr. 37.
– Raise engine/gearbox assembly together with subframe
further using scissor-type assembly platform -VAS 6131-.
– Secure suspension struts (left and right) using spring ten-
sioner -VW 552-.
Securing the suspension struts ensures the drive shafts are
not under load when lowering scissor-type assembly platform.
– Adjust the subframe, engine cross member and gearbox
carrier according to the markings made on the longitudinal
members during removal.
– Tighten bolts for subframe, engine cross member and gear-
box carrier only to the specified torque (do not turn fur-
ther); tighten bolts to final setting only after performing
wheel alignment check.
1- 50 Nm
2 - 120 Nm
3 - 120 Nm
4 - 120 Nm
Remaining installation steps are carried out in reverse se-
quence; note the following:
– Fit universal joint to steering box ⇒ Rep. Gr. 48.
– Install temperature sender before particulate filter -G506-
⇒ page 219.
– Align exhaust system so it is free of stress ⇒ page 217.
– Secure rear propshaft to transfer box ⇒ Rep. Gr. 39.
– Install anti-roll bar ⇒ Rep. Gr. 40.
– Install brake lines ⇒ Rep. Gr. 46.
– Install suspension struts (coil spring) ⇒ Rep. Gr. 40.
– Install suspension struts (air suspension) ⇒ Rep. Gr. 40
and connect air hose.
WARNING!
The vehicle must not be driven at this stage.
Note
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