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Brady Wraptor User Manual

Brady Wraptor
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Copyright
This guide is copyrighted with all rights reserved. No portion of this guide may be copied or reproduced by
any means without the prior written consent of Brady Worldwide, Inc.
While every precaution has been taken in the preparation of this document, Brady assumes no liability to
any party for any loss or damage caused by errors or omissions or by statements resulting from negligence,
accident, or any other cause. Brady further assumes no liability arising out of the application or use of any
product or system described, herein; nor any liability for incidental or consequential damages arising from
the use of this document. Brady disclaims all warranties of merchantability of fitness for a particular
purpose.
Trademarks
Wraptor
TM
and LabelMark
TM
(hereafter “Wraptor” and “LabelMark”) are trademarks of Brady Worldwide,
Inc.
Microsoft and Windows are registered trademarks of Microsoft Corporation.
Brady reserves the right to make changes without further notice to any product or system described herein to
improve reliability, function, or design.
© 2006 Brady Worldwide, Inc. All Rights Reserved
Revision D, 8/2006
Wraptor Utility Menu and Control Menu software version: 1.30
Brady Worldwide, Inc.
6555 West Good Hope Road
P.O. Box 2131
Milwaukee, WI 53201
Main Switchboard: (800) 541-1686
(414) 358-6600
FAX: (800) 292-2289
Sales/Customer Service: (800) 537- 8791

Table of Contents

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Brady Wraptor Specifications

General IconGeneral
BrandBrady
ModelWraptor
CategoryLabel Maker
LanguageEnglish

Summary

Copyright Information

Trademarks

Lists registered trademarks of Brady Worldwide, Inc. and Microsoft Corporation.

Regulatory Information

Canada Compliance

States compliance with Canadian Interference-Causing Equipment Regulations for Class A apparatus.

Europe Compliance

Mentions WEEE Directive and recycling requirements for devices in the European Union.

Brady Warranty Details

Technical Support Resources

Chapter 1 Introduction

Introducing the Wraptor

Describes the Wraptor as a semi-automatic print-and-apply system for labeling wire and cable.

Product Registration

Instructs users to register their Wraptor online to validate warranty and machine support.

About the User's Guide

Explains the content and availability of the User's Guide and related documents.

Technical Specifications Overview

Physical Dimensions

Lists the physical dimensions and weight of the Wraptor unit.

Environmental Ranges

Specifies operating and storage temperature and humidity ranges for the Wraptor.

Materials Storage Specifications

Cautionary note on storing consumable materials for the Wraptor.

Electrical Specifications

Details input voltage, current, and frequency requirements for the Wraptor.

Power Cord Specifications

Information on power cord requirements, especially for users outside North America.

System Requirements

Chapter 2 Safety

Automatic Stops

Explains the automatic safety stops at the front and side doors of the Wraptor.

Electrical Safety Precautions

Provides safety precautions for connecting the Wraptor to a grounded power outlet.

Warning Labels Identification

Shows examples of warning labels found on the Wraptor unit.

Chapter 3 Component Locations

External Parts (Front)

Identifies and describes the external components located on the front of the Wraptor.

External Parts (Back)

Identifies and describes the external components located on the back of the Wraptor.

Chapter 4 Installation and Preparation

Initial Setup Steps

Provides initial setup steps, including unpacking the Wraptor unit.

Remove Protective Foam Inserts

Details the process of removing protective foam inserts from the Wraptor unit.

Load Software on Computer

Guides the user through installing LabelMark, File Management Utility, and Printer Driver.

Install Wraptor Printer Driver

Instructions for installing the Wraptor Printer Driver, including language selection.

Configure Printer Port

Steps for selecting and configuring the printer port (Serial, USB, FILE).

Install USB Driver and Configure

Detailed steps for installing the USB driver on Windows XP and configuring.

Configure for Serial Operation

Guides the user on configuring the Wraptor for serial cable communication.

Configure for Ethernet (TCPIP) Operation

Steps for configuring the Wraptor for Ethernet (TCPIP) connection.

Power Up the Wraptor Unit

Instructions for connecting power and turning on the Wraptor unit.

Load Label Material

Put Label Material on Spool

How to place and secure the label roll onto the spool.

Load the Printer Ribbon

Chapter 5 General Operation

Creating, Printing, and Wrapping Labels

Overview of the process for designing, printing, and wrapping labels using the Wraptor.

Wrap Quality Tips

Tips for ensuring optimal wrap quality and adjusting for wire bundles.

Using the Touch Screen

Instructions on operating the Wraptor using its touch screen interface.

Wraptor Control Panel

File Tab Commands

Describes commands on the File tab for managing print files.

Run Tab Commands

Details buttons and fields on the Run tab for label selection and status.

Job Queue Dialog

Explains the Job Queue dialog for managing print jobs.

Setup Tab Commands

Explains commands on the Setup tab for loading labels/ribbons and clearing jams.

Adj Tab Commands

Details commands on the Adj tab for adjusting print density and margins.

Advanced Settings Menu

Describes the Advanced Settings menu for fine-tuning parameters.

Config Tab Commands

Explains options on the Config tab for connection type, operating mode, etc.

IP Tab Commands

Settings for configuring TCP/IP communication between the Wraptor and a computer.

Wraptor Utility Menu

Calibrate Touch Screen Command

Recalibrating the touch screen for accurate input.

Set Language Command

Changing the user interface language for the Wraptor.

Upgrade System Command

Instructions for upgrading the Wraptor system software.

Chapter 6 File Management Utility

Launching the File Management Utility

Steps to launch the File Management Utility application.

Establishing Communication

How to establish communication between the computer and the Wraptor.

File Management Utility Options

Overview of the main functions of the File Management Utility.

Transfer Files TO Printer

How to transfer label files from the computer to the Wraptor.

Transfer Files FROM Printer

How to transfer label files from the Wraptor to the computer.

Manage Printer Files

How to manage (move, copy, delete) files on the Wraptor's memory.

Upgrade Printer Files

Prepares new software releases for installation on the Wraptor.

Chapter 7 Maintenance Procedures

Cleaning Routine

Routine cleaning procedures to maintain optimal Wraptor performance.

Cleaning the Wrapper Surface

Instructions for cleaning the Wraptor's wrapper surface.

Cleaning the Printhead

Instructions for cleaning the Wraptor's printhead.

Cleaning the Rollers

Instructions for cleaning the various rollers on the Wraptor.

Cleaning the V-Roller

Instructions for cleaning the V-Roller on the Wraptor.

Cleaning the Sensors

Instructions for cleaning the Wraptor's internal sensors.

Cleaning the Fan Filter

Instructions for cleaning the Wraptor's fan filter.

Lubrication Schedule

Recommended lubrication checks for smooth Wraptor operation.

Oiling the Slide Track

Instructions for oiling the slide track to ensure smooth operation.

Clean and Re-grease Wrapper Hub

Instructions for cleaning and re-greasing the wrapper hub.

Replace Wrapper Foam V-Block

Step-by-step guide to replace the Wrapper Foam V-Block.

Replace Printhead Assembly

Detailed instructions for removing and replacing the printhead assembly.

Chapter 8 Error Messages

Cannot Change Connection to Serial Port

Describes an error when changing connection to serial port and how to resolve it.

Invalid Name: Names Must Use (A-Z)

Explains invalid printer name errors and how to fix them.

File Cannot Be Opened Error

Addresses errors when a file cannot be opened, often due to CompactFlash issues.

Pixel Range Error

Explains errors related to pixel range settings, often from remote control messages.

Chapter 9 Accessories Parts List

Consumable Material List

Lists available consumable materials for the Wraptor, including product IDs.

Related product manuals