T-code Valid from serial number
403-414, 669-671, 716-718 713962-
Date Order number
2005-06-01 218920-040
15- 14 Service Manual REFLEX RR B/E, RR B/E CC © BT Europe AB
Travel brake system – 3100.2
Electromechanical disc brake, drive motor
15.3.2 Dismantling
• Dismantle the brake in the reverse order.
• Place the brake on a clean and dry workbench with the magnet
housing (1) facing upward.
• Unscrew the 3 adjuster screws (8) gradually to reduce the spring
tension equally.
• The brake unit can now be dismantled fully for inspection of the com-
ponent parts.
15.3.3 Inspection
Investigate the parts regarding damage and/or wear.
• Check the brake disc (4) and the wear surfaces on the pressure
plates (2) and (5) extra carefully.
• Check the springs (7) and the spacers (6) with regard to damage.
NOTE!
Bear in mind the spacer nut is made of brass.
• Check for signs of damage to the splines on the hub (3) and friction
disc (4).
• Check for signs of swelling or damage to the magnet (1) and pres-
sure plate (2).
15.3.4 Assembling
• Clean the parts carefully.
• Assemble the brake in the reverse order to dismantling.
• Bear in mind the following:
- That the hole in the pressure plate (2) aligns with the correspond-
ing hole in the magnet housing.
- That the right number of springs have been fitted.
- That the play 0.25-0.40 mm is set correctly, some adjustment
may be necessary.
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