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BT REFLEX RR B2-3CC - 30.3 Dismantling the lift cylinders from the mast; 30.4 Dismantling the cylinder

BT REFLEX RR B2-3CC
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T-code Valid from serial number
403-414, 669-671, 716-718 713962-
Date Order number
2005-06-01 218920-040
30- 2 Service Manual REFLEX RR B/E, RR B/E CC © BT Europe AB
Main lift cylinder – 6610
Dismantling the lift cylinders from the mast
30.3 Dismantling the lift cylinders from
the mast
Loosen the lift chain from the top on the lift cylinder to be dismantled
and place it on the floor over the reach carriage.
Remove the lifting chain sprocket.
Block both inner runners approximately 50 cm above the floor with
blocks.
Lower the free liftcylinder to the bottom.
Loosen the connection pipe in the lift cylinder and manifold. The cyl-
inder can now be removed.
Plug the manifold connections.
Check that the remaining lift chains are not damaged.
Check that the lift chains are not damaged or damage anything while
you raise the mast to the top.
Loosen the lift cylinder by the bottom stud.
Loosen the cylinder support at the top.
Remove the cylinder from the mast.
30.4 Dismantling the cylinder
Dismantle the cylinder from the mast.
Place the bottom stud (9) in a vice and let the top section rest against
e.g. a pipe stand so that the cylinder lies in the horizontal position.
Carefully knock the top sleeve and the cylinder with a rubber mallet,
carefully heat if necessary.
Loosen the top sleeve (1) using tool 08-15393.
Carefully pull the rod out of the cylinder so that the threads are not dam-
aged. Place the rod on a soft and clean surface so that it is not damaged.
Knock off the top sleeve (1) using a rubber mallet.
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