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Buell 2007 LIGHTNING Service Manual

Buell 2007 LIGHTNING
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2007 Buell Lightning: Chassis 2-55
HOME
STEERING HEAD BEARINGS 2.18
REMOVAL
1. Place a scissor jack under jacking point and raise front
wheel off ground. For location of jacking point see 2.32
EXHAUST SYSTEM.
2. Remove brake lever housing. See 2.10 FRONT BRAKE
MASTER CYLINDER AND HAND LEVER.
3. Remove headlight assembly and support bracket. See
2.28 HEADLIGHT ASSEMBLY AND SUPPORT
BRACKET.
4. Remove front modules. See 2.29 FRONT MODULES.
5. Remove front forks, lower fork clamp, brake and wheel
as front-end assembly.
a. See Figure 2-75. Loosen steering stem pinch fas-
tener (2) and upper and lower fork clamp pinch fas-
teners (3, 7).
b. Brace wheel while removing steering stem capnut
fastener (1).
c. Remove upper fork clamp (4) and front-end assem-
bly which includes front wheel, steering stem/lower
fork clamp.
6. Remove upper and lower steering head bearings (5).
a. See Figure 2-76. Locate notches inside steering
head stem bore (upper bearing removed for clarity).
b. Place a suitable tool in the notches of the steering
stem bore and remove upper and lower steering
head bearings.
NOTE
Discard steering head bearings and replace with new. Steer-
ing head bearings are not reusable.
INSTALLATION
NOTES
Steering head bearings should be installed one at a time
in order to ensure proper alignment of bearing in bore.
Use the new backing plate for wheel bearing installation
(B-43993-12) on the opposite side of the frame neck. By
placing the large diameter of the backing plate against
the frame neck it will prevent damage to the frame
For easier installation of bearing, lubricate the outer
bearing with engine oil prior to installing into steering
stem bore.
Figure 2-76. Lower Steering Head Bearing Notches
(upper bearing removed for clarity)
8456
Figure 2-77. Steering Head Bearings Installation Tools
h39302
i04256
Steering Head Bearing Race Installer
(Part No. HD-39302)
Steering Head Bearing Installer
(Part No. B-45521)
Wheel Bearing Backing Plate
(Part No. B-43993-12)
b1172x2x

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Buell 2007 LIGHTNING Specifications

General IconGeneral
Year2007
ManufacturerBuell
ModelLightning
CategoryMotorcycle
Displacement1203 cc
Bore x Stroke88.9 mm x 96.8 mm
Compression Ratio10.0:1
Fuel SystemElectronic fuel injection
Transmission5-speed
Final DriveBelt
Rear SuspensionShowa shock absorber
Rear BrakesSingle disc, 1-piston caliper
Engine TypeV-Twin
IgnitionDigital
Front SuspensionShowa inverted fork
Front BrakesSingle disc, 6-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Wheelbase52.0 inches
Seat Height30.1 inches
Dry Weight395 lbs
Fuel Capacity14.5 liters

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