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Buell 2007 LIGHTNING Service Manual

Buell 2007 LIGHTNING
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2007 Buell Lightning: Fuel System 4-67
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TROUBLE CODES 23 AND 32 4.22
GENERAL
Front Fuel Injector (Code 23)
And Rear Fuel Injector (Code 32)
See Figure 4-47. The fuel injectors (2,5) are solenoids that
allow pressurized fuel into the engine intake tract. The injec-
tors are timed to the engine cycle and are triggered sequen-
tially.
NOTE
The injectors on the 984 and 1200 models are not inter-
changeable due to specific spray patterns designed for the
XB engine.
The power for the injectors comes from the ignition relay. The
ignition relay also provides power for fuel pump, ECM and the
ignition coils. The ECM provides the path to ground to trigger
the injectors.
NOTE
Ignition relay failures or wiring harness problems will cause
12 volt power to be lost to both injectors, ignition coils, ECM
and fuel pump.
DIAGNOSTICS
Diagnostic Notes
The reference numbers below correlate with the circled num-
bers on the Code 23/32 flow charts.
1WARNING1WARNING
To prevent spray of fuel, purge system of high-pressure
fuel before supply line is disconnected. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)
1. Purge fuel line. See 4.39 FUEL PUMP.
2. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
41404), purple pin probes and patch cord.
3. Connect BREAKOUT BOX (Part No. HD-42682) to ECM.
See 4.6 BREAKOUT BOX.
4. Use FUEL INJECTOR TEST LAMP (Part No. HD-34730-
2C).
Figure 4-47. Fuel Injectors
Figure 4-48. Fuel Injector Connector
2
5
1
1. Fuel rail fastener
2. Rear fuel injector
3. Fuel rail assembly
4. Clip (2)
5. Front fuel injector
10644
6
3
4
8822
1. Fuel injector connector
2. Tab
1
2
2

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Buell 2007 LIGHTNING Specifications

General IconGeneral
Year2007
ManufacturerBuell
ModelLightning
CategoryMotorcycle
Displacement1203 cc
Bore x Stroke88.9 mm x 96.8 mm
Compression Ratio10.0:1
Fuel SystemElectronic fuel injection
Transmission5-speed
Final DriveBelt
Rear SuspensionShowa shock absorber
Rear BrakesSingle disc, 1-piston caliper
Engine TypeV-Twin
IgnitionDigital
Front SuspensionShowa inverted fork
Front BrakesSingle disc, 6-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Wheelbase52.0 inches
Seat Height30.1 inches
Dry Weight395 lbs
Fuel Capacity14.5 liters

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