Name: Buell 2007 LIGHTNING
Brand: Buell
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2007 Buell Lightning: Engine 3-29

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ENGINE INSTALLATION 3.5

ASSEMBLY

Engine Prep for Re-installation

NOTE

Install components that were removed from engine as were

necessary for service prior to installing engine in frame.

1. See Figure 3-33. Install rear isolator assembly by install-

ing the two rear fasteners ﬁrst and then the two forward

fasteners (re-install with new fasteners). Tighten to 25-27

ft-lbs (33.9-36.6 Nm).

2. Install the following items on the engine assembly as

required:

a. Shifter assembly.

b. See Figure 3-34. Center tie bar mount 30-33 ft-lbs

(40.6-44.7 Nm).

NOTE

Hand thread pivot shaft into crankcase prior to installing the

threaded insert. Remove pivot shaft after installing the

threaded insert.

c. See Figure 3-35. Apply LOCTITE 242 (blue) and

install swingarm pivot shaft pinch bolt threaded

insert.

d. See Figure 3-36. Install aluminum bushings in front

exhaust mount.

e. Wire guard under the sprocket cover.

Figure 3-33. Rear Isolator and Mounting Hardware

Figure 3-34. Center Tie Bar Mount

8723a

8725

Figure 3-35. Threaded Insert

Figure 3-36. Front Exhaust Mount Bushings (2 piece)

8770

8729

Left Side

Right Side

8718

8727

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Buell 2007 LIGHTNING Specifications

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