1-6 2007 Buell Lightning: Maintenance
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MAINTENANCE SCHEDULE 1.3
NOTES:
1. Should be performed by an authorized Harley-Davidson/Buell dealer, unless you have the proper tools, service data and
are mechanically qualified.
2. Change brake fluid every two (2) years.
Table 1-1. Regular Service Intervals For Buell Lightning Models
ITEM SERVICED PROCEDURE
1000
mi
1600
km
5000
mi
8000
km
10,000
mi
16,000
km
15,000
mi
24,000
km
20,000
mi
32,000
km
25,000
mi
40,000
km
NOTES
Engine oil and filter Replace XXXXXX
Oil lines and brake system Inspect for leaks XXXXXX 1
Air cleaner Inspect, service as required XXXX X
Replace X
Tires Check pressure, inspect tread XXXXXX
Transmission lubricant Replace X X X
Clutch Check adjustment XXXXXX 1
Primary chain Check adjustment XXXXXX 1
Rear belt, idler and sprockets Inspect XXXXXX 1
Throttle, brake, and clutch con-
trols, sidestand, active muffler
cable and active intake cable adj.
(if equipped)
Check, adjust and lubricate XXXXXX 1
Brake fluid Check levels and condition XXXXXX 1,2
Brake pads and discs Inspect for wear XXXXXX
Brake calipers and
master cylinders
Inspect for leaks XXXX1, 2
Spark plugs Replace X X 1
Electrical equipment and switches Check operation XXXXXX
Engine idle speed Check adjustment XXXXXX 1
Ignition timing Check X X 1
Throttle position sensor (TPS) Zero X X X 1
Front fork oil Replace X X 1
Steering head bearings Perform resistance test XXXXX 1
Oil cooler fins Clean XXXXXX
Brake systems, oil lines, front
forks, rear shock, exhaust system,
exhaust system mounting, evapo-
rative emission system (if applica-
ble)
Inspect XXXXXX 1
Critical fasteners Check tightness X X 1
Engine mounts and stabilizer links Inspect X X 1
Road test Verify component and system functions XXXXXX
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