Name: Buell 2007 LIGHTNING
Brand: Buell
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2-68 2007 Buell Lightning: Chassis

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DEFLECTORS/HANDLEBARS (XB9SX) 2.25

REMOVAL/DISASSEMBLY

1. Remove fasteners (2) from clutch and brake pivot shafts

(3 & 6) and pivot shaft risers (4).

2. Unsnap deﬂectors (1) from handlebar end caps (7).

3. Lift deﬂectors off of the pivot shafts (3, 6) and pivot shaft

risers (4).

4. Remove pivot shaft riser (4) and jam nut (5) and remove

both pivot shafts (3, 6).

5. Remove front brake/clutch lever assemblies from hand

lever pivot.

ASSEMBLY/INSTALLATION

1. Install brake and clutch levers with pivot shafts (3, 6).

See 2.26 CLUTCH CONTROL/CABLE and 2.10 FRONT

BRAKE MASTER CYLINDER AND HAND LEVER for

procedure details.

2. Install jam nuts (5) and tighten to 39-48 in-lbs (4.4-5.4

Nm).

3. Install pivot shaft risers (4) and tighten to 43-49 in-lbs

(4.8-5.5 Nm).

4. Spread deﬂectors (1) and place over the pivot shaft and

riser ends.

5. Snap deﬂectors onto handlebar end caps (7).

6. Install deﬂector fasteners (2) and tighten to 24-36 in-lbs

(2.7-4 Nm).

Figure 2-97. Deﬂectors

1. Deﬂectors

2. Deﬂector fasteners (4)

3. Clutch pivot shaft

4. Pivot shaft riser

5. Pivot shaft jam nut

6. Brake pivot shaft

7. Handlebar end cap

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Buell 2007 LIGHTNING Specifications

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