Name: Buell 2007 LIGHTNING
Brand: Buell
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6-26 2007 Buell Lightning: Drive/Transmission

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CASE DISASSEMBLY FOR TRANSMISSION REMOVAL 6.8

GENERAL

The rear compartment of the left and right crankcase halves

form the transmission case. Servicing of transmission compo-

nents requires removing the engine and disassembling (split-

ting) the crankcase.

RIGHT CRANKCASE REMOVAL

1. Remove transmission sprocket. See 6.16 TRANSMIS-

SION SPROCKET.

2. Remove engine from chassis. See 3.4 STRIPPING

MOTORCYCLE FOR ENGINE SERVICE.

3. Support engine using ENGINE SUPPORT STAND (Part

No. HD-42310/HD-43646 or HD-43682).

4. Disassemble top end. See 3.6 CYLINDER HEAD.

5. Disassemble gearcase. See 3.18 GEARCASE COVER

AND CAM GEARS.

6. Remove primary cover. See 6.2 PRIMARY COVER.

7. Remove clutch assembly, primary chain and engine

sprocket. See 6.5 PRIMARY CHAIN.

8. See Figure 6-46. Place transmission in 1st gear. Remove

hex fastener.

9. See Figure 6-47. Place transmission in neutral. Remove

neutral switch to ensure shifter drum detent is visible

indicating transmission is in correct location.

10. See Figure 6-48. With transmission still in neutral, scribe

a line on the end of the shifter drum at the 12 o’clock

position for later reference.

Figure 6-46. Hex Fastener Countershaft Retainer

11340

Figure 6-47. Shifter Drum Neutral Detent

Figure 6-48. Shifter Drum and Mainshaft

(Transmission in Neutral)

8618

11463

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Buell 2007 LIGHTNING Specifications

General