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Buell 2007 LIGHTNING Service Manual

Buell 2007 LIGHTNING
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3-8 2007 Buell Lightning: Engine
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ENGINE ROTATION FOR SERVICE 3.3
GENERAL
The following process allows you to rotate engine down, piv-
oting on rear isolator mount, in order to service components
in the top end.
NOTE
The engine does not need to be removed from chassis in
order to perform top end repairs.
DISASSEMBLY
NOTES
Before vehicle is placed on the lift it is necessary to
remove the chin fairing. See 2.37 CHIN FAIRING.
Vehicle should be placed onto the lift with front tire
placed in the wheel vise in order to successfully perform
this procedure.
1. Disconnect fuel pump and run vehicle until it is out of
fuel. See 4.39 FUEL PUMP.
NOTES
This step is always performed in order to purge fuel lines.
The connection for fuel pump is just above the pump
located at the rear of the fuel tank on the left side of the
vehicle.
11WARNING1WARNING
To prevent accidental vehicle start-up, which could
cause death or serious injury, disconnect negative (-)
battery cable before proceeding. (00048a)
2. Remove seat and disconnect battery.
3. Remove intake cover. See 2.38 INTAKE COVER
ASSEMBLY.
4. Remove air filter base plate. See 4.44 AIR CLEANER
ASSEMBLY.
NOTE
The velocity stack has a clamp ring around the throttle body.
5. Remove throttle body velocity stack
.
6. Cover induction module to prevent objects from falling
into the intake.
7. See Figure 3-1. Disconnect fuel line (1).
8. Disconnect the throttle position sensor (2) [88].
9. Disconnect the fuel injector leads (3) [84 & 85].
Figure 3-1. Fuel Line and DDFI Electrical Connections (Typical)
2
10646a
1. Fuel line connection
2. Connection for throttle position sensor [88]
3. Connections for fuel injectors [84 & 85]
1
3

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Buell 2007 LIGHTNING Specifications

General IconGeneral
Year2007
ManufacturerBuell
ModelLightning
CategoryMotorcycle
Displacement1203 cc
Bore x Stroke88.9 mm x 96.8 mm
Compression Ratio10.0:1
Fuel SystemElectronic fuel injection
Transmission5-speed
Final DriveBelt
Rear SuspensionShowa shock absorber
Rear BrakesSingle disc, 1-piston caliper
Engine TypeV-Twin
IgnitionDigital
Front SuspensionShowa inverted fork
Front BrakesSingle disc, 6-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Wheelbase52.0 inches
Seat Height30.1 inches
Dry Weight395 lbs
Fuel Capacity14.5 liters

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