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Buell 2007 LIGHTNING Service Manual

Buell 2007 LIGHTNING
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2-94 2007 Buell Lightning: Chassis
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LEFT TAIL SECTION AND BATTERY PAN 2.40
DISASSEMBLY
1. Remove seat. See 2.44 SEAT.
11WARNING1WARNING
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00049a)
2. See Figure 2-125. Unthread fastener and remove battery
negative cable (black) from battery negative (-) terminal.
3. Pull back terminal cover boot on battery positive cable
(red).
4. Unthread fastener and remove battery positive cable
from battery positive (+) terminal.
5. Remove battery.
6. See Figure 2-125. Disconnect:
Wire harness ground (2) [GRD 2].
Rear brake light switch connector (5) [121].
ECM connectors (7) [10 & 11] and [164] (on XB12
models).
BAS (bank angle sensor) connector (9) [134].
Right turn signal connector (11) [19].
Left turn signal connector (10) [18].
License plate lamp connector (12) [45].
Tail light connectors (13) [93].
Ground terminals on right side tail section (6)
[GRD1] & [GRD 3].
7. Remove the rear shock absorber reservoir. See 2.23
REAR SHOCK ABSORBER.
8. Cut cable strap loosely attaching BAS wire harness to
seat latch cable.
9. See Figure 2-125. Remove fuse block and relay center
from support bracket.
10. Move rear main harness and shock absorber reservoir to
right side of vehicle.
11. Remove left side passenger footrest support assembly.
See 2.33 FOOTPEG, HEEL GUARD AND MOUNT.
12. See Figure 2-125. Remove the following fasteners:
Left front trunk pan to left side tail section (14).
Left rear tail section to center tail section (15).
Left tail section to main frame/fuel tank assembly.
Left tail section to battery tray (XB12Ss models).
13. Remove left tail section from vehicle.
NOTE
In order to remove trunk pan it will be necessary to remove
the following fasteners and components.
14. Remove two fasteners securing trunk pan to center tail
section.
15. See Figure 2-125. Remove fastener securing right front
trunk pan to right side tail section.
16. Remove right side passenger footrest support assembly.
See 2.33 FOOTPEG, HEEL GUARD AND MOUNT.
17. Slide trunk pan with battery pan, seat latch, bank angle
sensor, rear shock reservoir mounting bracket and ECM
out left side of vehicle.
18. Remove remaining components on trunk pan as needed.
CLEANING
NOTE
Do not use wheel care products or other compounds devel-
oped specifically for cleaning and polishing powdercoat.
These cleaners could potentially damage the tail section fin-
ish.
The cast aluminum tail section has a powder coat. Because
the surface is not bare polished aluminum, it must be cleaned
using only mild soap and warm water. After washing, always
dry the surface using a clean, soft cloth.

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Buell 2007 LIGHTNING Specifications

General IconGeneral
Year2007
ManufacturerBuell
ModelLightning
CategoryMotorcycle
Displacement1203 cc
Bore x Stroke88.9 mm x 96.8 mm
Compression Ratio10.0:1
Fuel SystemElectronic fuel injection
Transmission5-speed
Final DriveBelt
Rear SuspensionShowa shock absorber
Rear BrakesSingle disc, 1-piston caliper
Engine TypeV-Twin
IgnitionDigital
Front SuspensionShowa inverted fork
Front BrakesSingle disc, 6-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Wheelbase52.0 inches
Seat Height30.1 inches
Dry Weight395 lbs
Fuel Capacity14.5 liters

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