Name: Buell 2007 LIGHTNING
Brand: Buell
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2007 Buell Lightning: Drive/Transmission 6-49

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INSTALLING RIGHT CRANKCASE

1. See Figure 6-91. Install the ﬂywheel assembly into the

left crankcase half using CRANKSHAFT GUIDE TOOL

Part No. HD-42326.

NOTE

The Gear Detent Assembly Aid is used to move the gear

detent lever clear of the shifter drum for assembly purposes.

2. See Figure 6-92. Retract detent assembly in right case

half and install GEAR DETENT ASSEMBLY AID (Part

No. B-45520) until it has bottomed in right case half.

3. Place Transmission in the 1st gear position.

4. Lubricate main drive gear needle bearing assemblies,

the mating surface of the mainshaft and countershaft

with HARLEY-DAVIDSON SPECIAL PURPOSE

GREASE (Part No. 99857-97).

5. See Figure 6-93. Assemble crankcase halves together.

a. Apply a thin coat of GRAY HIGH-PERFORMANCE

SEALANT (Part No. 99650-02) to crankcase joint

faces.

b. Apply several drops of LOCTITE 271 (red) to last

few threads.

c. See Figure 6-94. Tighten 5/16-in. fasteners to 15-19

ft-lbs (20.3-25 Nm).

d. Remove GEAR DETENT ASSEMBLY AID and

install neutral indicator switch and washer. Tighten

to 60-84 in-lbs (6.7-9.5 Nm). See Figure 6-93.

Assemble crankcase halves together.

Figure 6-91. Installing Flywheel Assembly Using Crank-

shaft Guide Tool (Part No. HD-42326)

Figure 6-92. Using Gear Detent Assembly Aid

(Part No. B-45520)

8622

x0624a3x

1. Detent assembly

2. Detent assembly aid

Figure 6-93. Crankcase Halves

8621

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Buell 2007 LIGHTNING Specifications

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