7-22 2007 Buell Lightning: Electrical
HOME
INSTALLATION
NOTE
● Never reuse front muffler strap. Always replace front muf-
fler strap with a new strap when removed from system.
● It is necessary to install interactive exhaust cable to muf-
fler with muffler only partially installed.
1. Install muffler. See 2.32 EXHAUST SYSTEM.
2. Install interactive cable onto vehicle.
a. Slip end of hose over upper end of cable and attach
with tape.
b. See Figure 7-24. Gently pull cable assembly up
through the wire harness strap and guide at the left
rear corner of the frame/fuel tank assembly. See
1.16 INTERACTIVE EXHAUST CABLE.
3. Install actuator. Tighten fasteners to 36-40 in-lbs (4.1-
4.5 Nm).
4. Attach interactive exhaust cable to cable wheel on actua-
tor.
5. Connect interactive exhaust harness to actuator [161B].
6. Attach interactive exhaust cable to bracket and cable
wheel on actuator and adjust. See 1.16 INTERACTIVE
EXHAUST CABLE
7. Install cable strap above starter securing actuator cable,
vent line, main harness and positive battery cable.
8. Install cable strap securing actuator cable and main har-
ness to oil return line.
9. Install front sprocket cover. See 2.34 SPROCKET
COVER.
10. Install chin fairing. See 2.37 CHIN FAIRING.
11. Install intake cover. See 2.38 INTAKE COVER ASSEM-
BLY.
1WARNING1WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
12. Install negative battery cable to battery terminal. Tighten
fastener to 72-96 in-lbs (8-11 Nm).
1WARNING1WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
13. Install seat. See 2.44 SEAT.
Figure 7-24. Interactive Exhaust Cable Behind
Wire Harness Strap and Guide
To Next Page
Loading...
Need help?
General
