7-76 2007 Buell Lightning: Electrical
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INSTALLATION
1. Connect actuator connector [161B] to actuator.
2. Route harness along channel in airbox under frame and
over main wiring harness.
NOTE
If cable is routed in front of the frame lug it will cause the muf-
fler valve to stay open not allowing it to work properly.
3. See Figure 7-97. Verify that the interactive exhaust cable
(3) is routed behind the frame lug (1) before installing air
intake cover.
4. Connector exhaust actuator harness connector halves
[165].
5. Install ground bolt through main battery ground cable
and actuator ground wire. Tighten to 48-72 in-lbs (5.4-
8.1 Nm).
1WARNING1WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
6. Install fuse block on battery tray.
7. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm).
8. Install intake cover. Tighten fasteners to 12-36 in-lbs
(1.4-4.0 Nm).
1WARNING1WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
9. Install seat.
.
Figure 7-97. Correct Cable Routing Behind Frame Lug
10567
1. Frame lug
2. Wire harness
3. Cable
1
3
2
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