2007 Buell P3: Engine 3-59
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ASSEMBLY/INSTALLATION
NOTE
Liberally coat all moving parts with clean engine oil to ensure
easy assembly and smooth operation at start-up.
1. Install gear shaft through body. Position thrust washer
over end of shaft. Install
new
retaining ring into groove in
shaft.
2. Insert inner gerotor of the gerotor scavenge set over gear
shaft.
3. Place outer gerotor over inner gerotor to complete scav-
enge set.
4. See Figure 3-98. Install gerotor separator plate (1).
5. Install a
new
o-ring (2) into groove in pump body.
6. Place gerotor feed set over gear shaft.
7. Place cover onto pump body. Install cover TORX screws.
Tighten to 70-80
in-lbs
(8-9 Nm).
8. Place
new
mounting gasket in position.
NOTE
Use
new
hose clamps. If fittings were removed, use
TEFLON® PIPE SEALANT or HYLOMAR® on fitting threads.
9. Attach return hose connection.
10. Secure pump to crankcase with mounting screws.
Tighten to 125-150
in-lbs
(14-17 Nm).
11. Attach feed hose and oil filter hose connection.
12. Attach clamp to hose.
13. Install
new
oil filter. See 1.5 ENGINE LUBRICATION
SYSTEM.
14. See 1.5 ENGINE LUBRICATION SYSTEM. Check
engine oil level. Add oil to correct level if needed.
Figure 3-98. Oil Pump Assembly
1
6620
1. Gerotor separator plate
2. O-ring
2
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