Buell P3 - Page 263

3-80 2007 Buell P3: Engine
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10. See Figure 3-129. Install new spacer in seal ID. With the
open (lipped) side facing outward, center seal/spacer
assembly over bearing bore.
IMPORTANT NOTE
Do not remove the spacer after installation or the new
seal will have to be discarded and the procedure
repeated.
11. Install bearing seal and spacer.
a. Center seal/spacer driver over seal, so that the
sleeve (smaller OD) seats between seal wall and
garter spring.
b. Assemble SPROCKET SHAFT BEARING
INSTALLER (1) (Part No. HD-42579) and
SPROCKET SHAFT SEAL INSTALLER (Part No.
HD-45206) onto sprocket shaft. Follow procedure in
Step 8.
c. Rotate handle clockwise until the spacer makes
contact with the bearing. Remove tool from sprocket
shaft.
12. See Figure 3-130. Install pinion shaft bearing.
a. Lubricate pinion shaft bearing with engine oil.
b. Slip bearing on pinion shaft.
c. Install new retaining ring in groove of pinion shaft
bearing inner race.
13. Install transmission. See 6.12 TRANSMISSION INSTAL-
LATION.
14. Assemble crankcase halves together.
a. Apply a thin coat of DOW CORNING SILASTIC or 3-
M 800 sealant to crankcase joint faces.
b. Slide pinion shaft through outer race in right crank-
case.
c. Attach crankcase halves using hardware shown in
Figure 3-110.
d. Tighten the 5/16-18 X 3-1/2 in. fasteners to 15-19 ft-
lbs (20-26 Nm).
e. Tighten the 5/16-18 X 2-1/2 in fasteners to 15-19 ft-
lbs (20-26 Nm).
f. Tighten 3/8-in. fastener to 22-27 ft-lbs (30-37 Nm).
Figure 3-129. Installing Sprocket Shaft Oil Seal/Spacer
7661
1. Sprocket shaft bearing installer
(Part No. HD-42579)
2. Sprocket shaft seal installer (Part No. HD-45206)
2
1
Figure 3-130. Pinion Shaft Bearing
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