Buell P3 - Page 352

2007 Buell P3: Drive/Transmission 6-31
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INSTALLATION
1. Replace main drive gear bearing.
2. See Figure 6-41. Lubricate both main drive gear needle
bearing assemblies and the mating surface of the main-
shaft with HARLEY-DAVIDSON SPECIAL PURPOSE
GREASE (Part No. 99857-97).
3. See Figure 6-42. Use MAIN DRIVE GEAR REMOVER
AND INSTALLER (Part No. HD-35316-A) for assembly.
a. Take bolt (2) and place washer (5) followed by main
drive gear (4) over end of bolt.
b. From inside of case insert bolt and main drive gear
through inner race of ball bearing.
c. Insert threaded end of bolt (2) through installer cup
(3) and thrust washer (1).
d. Thread nut (6) onto end of bolt (2). Tighten nut (6)
until shoulder on gear (4) bottoms against inner race
of bearing.
4. See Figure 6-43. Tap in new seal (3) at threaded end of
5th gear.
Figure 6-41. Lubricating Main Drive Gear Needle Bearings
10744
Figure 6-42. Main Drive Gear Installation
Figure 6-43. Main Drive Gear Assembly
1
5
6
2
4
3
a0122x8x
1. Thrust washer
2. Bolt
3. Installer cup
4. 5th gear
5. Washer
6. Nut
1. Main drive gear
2. Needle bearing (2)
3. Seal
b1069x6x
2
3
1