DAELIM DAYSTAR Service Manual

6-7
Clutch, Gearshift
● Check the slots  in the clutch outer for nicks
or indentations made by the clutch discs. If
necessary replace them.
● Measure the clutch outer inside diameter.
Service Limit:28.030mm(1.1035in)
● Measure the clutch outer guide outsider
diameter.
Service Limit:27.950mm(1.1004in)
Installation
● Installation is essentially the reverse order of
removal.
Gear Shift Linkager
Removal
● Remove the following:
- Gear change pedal from the gear shift
spindle
- Right crank case cover
- Clutch ass’y
● Remove the gear shift spindle and thrust
washer.
● Remove the gear shift cam bolt, cam, and
dowel pins.
● Remove the drum stopper arm bolt, stopper
arm, collar, and spring.
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change PedalGear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift CamGear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Bolt
Bolt
Bolt
Bolt
Bolt
BoltBolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper ArmDrum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers