DAELIM DAYSTAR Service Manual

7-5
A.C Generator / Starter Clutch
Starter Idle Gear Inspection
● Inspect the wear and damage of starter ldle
gear.
● Measure the gear inside diameter.
Service Limit : 10.100mm(0.393in)
● Measure the gear shaft inside diameter.
Service Limit : 9.97mm(0.393in)
Reduction Gear Inspection
● Inspect the wear and damage of reduction gear.
● Measure the gear inside diameter.
Service Limit : 10.100mm(0.393in)
● Measure the gear shaft outside diameter.
Service Limit : 9.97mm(0.393in)
Assembly
● Install the starter driven gear collar.
● Clean the taper part of crank shaft and remove
the dust. If installing the rotor with dust in
taper part, the key will be damaged. Because
the contacted area of taper will be small and it
will occur the stress in the woodruff key.
● Install the woodruff key into the crank shaft
key groove.
● Install the rotor into the crank shaft aligning
the key.
● After checking whether inside magnet of rotor
is attached by the bolts and nuts, install them.
If installing the rotor with the foreign material,
the starter coil is damaged.
● Install the rotor bolt temporally. After fixing
the flywheel with a holder, tighten the rotor
bolt.
Torque : 5.5kgf-m(55N.m)
Tool: Flywheel Holder
NOTE
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel RotorFlywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Flywheel Rotor
Starter Idle Gear
Gear Shaft
Reduction Gear
Gear Shaft
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff KeyWoodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Woodruff Key
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear CollarStarter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar
Starter Driven Gear Collar

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers