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Dodge Intrepid - Page 336

Dodge Intrepid
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(4) Remove engine lifting device.
(5) Raise vehicle.
(6) Tighten engine mount fastener to 61 N·m (45
ft. lbs.).
(7) Align flex plate to torque converter and install
mounting bolts. Tighten bolts to 75 N·m (55 ft. lbs.).
(8) Install crankshaft position sensor. (Refer to 14 -
FUEL SYSTEM/FUEL INJECTION/CRANKSHAFT
POSITION SENSOR - INSTALLATION)
(9) Install starter. (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - INSTALLATION)
(10) Install new V-Band clamp at left side exhaust
manifold to catalytic converter. Tighten V-Band
clamp to 11 N·m (100 in. lbs.).
(11) Install left side catalytic converter down pipe
support fastener at transaxle. Tighten fastener to 47
N·m (35 ft. lbs.).
(12) Tighten the left converter down pipe band
clamp.
(13) Install the transmission oil cooler lines
bracket to engine.
(14) Install structural collar/cover. (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCTURAL COVER -
INSTALLATION)
(15) Lower vehicle.
(16) Connect all electrical connections.
(17) Install four upper transmission to block bolts
tighten to 102 N·m (75 ft. lbs.).
(18) Install water pipe and retaining fasteners to
the transaxle/cylinder block double-ended bolts.
(19) Install rear throttle body support bracket.
(20) Connect heater hoses.
(21) Install upper intake manifold. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION)
(22) Connect ground straps at both cylinder heads.
(23) Connect all vacuum hoses.
(24) Connect coolant hoses at coolant recovery/
pressure container.
(25) Connect throttle and speed control cables to
bracket and throttle arm. (Refer to 14 - FUEL SYS-
TEM/FUEL INJECTION/THROTTLE CONTROL
CABLE - INSTALLATION)
(26) Connect fuel line. (Refer to 14 - FUEL SYS-
TEM/FUEL DELIVERY/FUEL LINES - STANDARD
PROCEDURE)
(27) Install new V-Band clamp at right exhaust
manifold. Tighten V-Band clamp to 11 N·m (100 in.
lbs.).
(28) Install and tighten right side catalytic con-
verter down pipe support bracket fastener at trans-
axle mount.
(29) Install air conditioning compressor and
tighten fasteners to 28 N·m (250 in. lbs.).
(30) Install power steering pump and tighten fas-
teners to 28 N·m (250 in. lbs.).
(31) Install generator. (Refer to 8 - ELECTRICAL/
CHARGING/GENERATOR - INSTALLATION)
(32) Install radiator. (Refer to 7 - COOLING/EN-
GINE/RADIATOR - INSTALLATION)
(33) Attach air conditioning condenser to radiator.
(34) Install power steering line bracket to radiator.
(35) Connect engine oil and transmission cooler
lines to radiator.
(36) Install lower radiator hose.
(37) Install upper radiator hose.
(38) Install accessory drive belts. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION) .
(39) Install radiator fan. (Refer to 7 - COOLING/
ENGINE/RADIATOR FAN - INSTALLATION)
(40) Fill cooling system. (Refer to 7 - COOLING -
STANDARD PROCEDURE)
(41) Fill engine with proper amount of oil.
(42) Connect hood release cable to hood latch and
install upper radiator crossmember. (Refer to 23 -
BODY/EXTERIOR/GRILLE OPENING REINFORCE-
MENT - INSTALLATION)
(43) Install air cleaner and air inlet hose.
(44) Install strut tower brace. (Refer to 23 - BODY/
EXTERIOR/FRONT STRUT TOWER TO TOWER
BRACE - INSTALLATION)
(45) Install both cowl covers. (Refer to 23 - BODY/
EXTERIOR/COWL GRILLE AND SCREEN -
INSTALLATION)
(46) Install both wiper arms. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER ARMS -
INSTALLATION)
(47) Install hood. (Refer to 23 - BODY/HOOD/
HOOD - INSTALLATION)
(48) Connect negative cable.
LH ENGINE 3.5L 9 - 101
ENGINE 3.5L (Continued)

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