Duplo DC-646 User Manual

Explains symbols and notations like IMPORTANT and REFERENCE used in the manual for clarity.

Lists trademarks related to Microsoft and other companies, property of their respective owners.

Informs users about potential changes to specifications without notice due to product upgrades.

General warnings and instructions for preventing danger to personnel and damage to property.

Specific warnings and advice for safe operation, such as avoiding foreign matter and foreign objects.

Advises using only the provided power cord and ensuring proper electrical contact for safety.

Provides warnings regarding power cord usage, voltage, outlet connections, and handling.

Warns against modifying the machine or removing covers, highlighting risks of fire or electric shock.

Advises on safe placement of the machine, avoiding humid, dusty, or unstable environments.

Details safety measures before cleaning, like turning off power and unplugging the cord.

Warns about uncovered tools in optional modules and advises caution when removing jammed documents.

Emphasizes that installation must be done by a service person and securing the machine in place.

Identifies the location of Warning Label 1, which warns against inserting hands inside the machine.

Identifies the location of Warning Label 2, warning about blades and potential crushing.

Identifies the location of Caution Label 3, advising to unplug before removing jammed documents.

Identifies the location of Warning Label 4, warning about crushing fingers.

Locates the warning label indicating risk of electric shock inside the machine.

Details the names and functions of various parts of the machine, including external and internal components.

Provides a visual overview of the machine's external parts with numbered labels for identification.

Describes the components on the ejection side of the machine, including the exit tray.

Details the ejection side configuration when the card stacker is attached, showing guides and tray.

Explains the internal modules and their functions, such as slitters, creasers, and cutters.

Identifies and describes the function of each button and display on the machine's control panel.

Explains the standby and menu screens of the LCD panel, detailing status indicators and selectable options.

Provides step-by-step instructions for safely turning the machine's power ON and OFF.

Covers essential steps before operation, including loading documents and attaching guides.

Explains how to prepare and load documents onto the feed tray for processing.

Details how to attach the upper guide to stabilize document feed, especially for light-weight documents.

Describes how to adjust the exit tray to different positions for proper product stacking.

Explains the procedure for attaching the card stacker for processing card-sized products.

Describes how to hang unused modules on the module hangers for storage.

Provides instructions for connecting the machine to a computer using a USB cable.

Covers essential information before programming a JOB, including slit/cut/crease functions.

Explains key terms used in programming, such as Barcode, Slit, Cut, Crease, and REG mark.

Details how to program a JOB using the machine's control panel, including modes and parameters.

Explains the three modes (Full bleed, No bleed, Process all) for managing margins and gutters during cutting.

Guides users through programming a JOB with detailed settings using the advanced mode.

Provides instructions for programming a JOB using the simpler mode with automatic module setup.

Explains how to retrieve, modify, and save existing JOB settings on the machine.

Describes how to select and process a previously saved JOB from the machine's memory or log.

Explains how to use the pause feeding mode for small document batches or checking finished products.

Provides steps to remove a saved JOB from the machine's memory.

Explains how to lock a saved JOB to prevent it from being overwritten.

Details the procedure to unlock a locked JOB, allowing it to be overwritten.

Introduces the function settings available on the machine, covering various operational parameters.

Details settings for Air Knife, Side blow fan, Fan reg, Read REG mark, REG mark spec, and Slitter guide.

Covers settings for DBL detection, Read Barcode, Barcode digit, Reject, Waste detection, Feeder capacity, and Basic mode.

Explains settings for Apply Shrinkage, Batch separation, End mark, and Stack priority.

Details settings related to the stacker, including Batch separation, Gap timing, End mark, and Stack priority.

Describes how to fine-tune document position in vertical and horizontal directions for precise processing.

Explains how to use barcodes for automatic JOB setup and processing.

Provides instructions for adjusting the feeder, including elevator level, separator, and airflow.

Details how to adjust the skew using the skew adjustment knob for accurate cutting.

Offers solutions for handling curled or light-weight documents, including guide and setting adjustments.

Introduces the PC Controller software for programming and managing JOBs on the DC-646.

Lists the necessary computer specifications and prerequisites for installing the PC Controller software.

Step-by-step guide for installing the PC Controller software from the CD-ROM.

Instructions for installing the necessary device drivers for the DC-646 to communicate with the computer.

Provides steps to remove the PC Controller software from the computer.

Details how to uninstall the device drivers for the DC-646.

Explains the process for updating the installed device drivers.

Covers various settings and configurations for the PC Controller software.

Overview of the PC Controller's main menu and its primary functions.

Describes how to lock a JOB in the PC Controller to prevent accidental overwriting.

Explains the procedure to unlock a previously locked JOB.

Guides users through programming a JOB using the WIZARD mode with preview display.

Details how to program a JOB using the DIRECT mode for precise input of values.

Explains how to transfer JOBs from the DC-646 to the computer.

Covers default settings and configurations for the PC Controller software.

Details various settings including Air Knife, Side Blow Fan, REG Mark, and Cut Trim.

Covers settings such as Barcode reading, Reject, Double Feed Detection, and Feeder Capacity.

Details settings for Apply Shrinkage and Adjust Fold Position.

Explains settings related to the stacker function, including Batch Separation and End mark.

Describes how to save JOBs from the computer to the DC-646.

Explains how to select and retrieve a JOB from the computer for processing.

Shows how to view detailed information about a selected JOB.

Describes how to access and view the log of saved JOBs processed by the machine.

Provides details on how to view and sort the JOB log entries.

Explains how to select and retrieve a JOB from the log for temporary download.

Lists common messages displayed by the PC Controller and their corresponding countermeasures.

Details messages related to machine status and system errors, with solutions.

Covers the creation and usage of PDF templates from JOB data.

Step-by-step guide on creating a PDF template using the PC Controller software.

Explains how to use the automatically created DC-646Job Template shortcut.

Guides users on how to resolve errors indicated by flashing OK monitor and messages on the LCD panel.

Details common messages for document jams and their solutions, categorized by location.

Lists service call error codes (E00-E08) and their corresponding solutions, often requiring service contact.

Provides procedures for removing jammed documents from various areas of the machine.

Troubleshooting steps for a document jam related to the feed tray being overloaded.

Instructions for clearing document jams in the feed or feeding area.

Procedure for removing jammed documents from the CCD area.

Steps to clear document jams in the margin slitter module or slot 2.

Procedure for removing document jams in slot 3 or slot 4.

Instructions for clearing document jams in the cutter or creaser module areas.

Steps to remove jammed documents from the document exit area or exit tray.

Procedure for emptying the waste box when it becomes full during operation.

Instructions for removing jammed documents from the reject area.

Procedure for removing slit waste jammed in the chute area or waste box.

Troubleshooting for when document length differs from JOB entry, causing processing to stop.

General advice on periodically cleaning the machine to maintain its performance.

Instructions for cleaning the slitter tool to prevent dirt on finished products.

Details how to clean sensors located in the reject area, slot 2, slot 4, and creaser module.

Procedure for cleaning the conveyance rollers to remove toner and debris affecting performance.

Instructions for wiping paper dust from the skew correction belt.

Procedure for correcting upper or lower tool positions if they intersect due to heavy document jams.

Instructions for removing and disposing of slit waste from the waste box.

Advises on releasing press roller pressure during long periods of inactivity to prevent deformation.

Lists the technical specifications of the DC-646 machine, including dimensions, weight, and capabilities.

An alphabetical index of topics covered in the manual for quick reference.