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Ecolab EcoAdd User Manual

Ecolab EcoAdd
204 pages
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Ecolab Dynamic Pump
EcoAdd
Operating instructions
417102276 EcoAdd
Rev. 2-05.2018
08.05.2018
ENGLISH

Table of Contents

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Ecolab EcoAdd Specifications

General IconGeneral
BrandEcolab
ModelEcoAdd
CategoryWater Pump
LanguageEnglish

Summary

Safety

General Safety

Outlines fundamental safety principles and precautions to be observed during operation.

Proper Use

Defines the intended use of the pump and the consequences of improper use.

Personal Protective Equipment (PPE)

Highlights the importance and use of PPE for personnel safety.

Installation, Maintenance and Repairs

General safety notice regarding the use of correct tools for installation and maintenance.

Functional Description

Equipment Features - ‘EcoAdd’

Lists the key features and specifications of the EcoAdd pump.

Assembly, Installation, Modification and Upgrades

Hydraulic Installation

Explains the hydraulic connections and provides an installation diagram.

Connection of the Suction and Pressure Lines (Metering Lines)

Details how to connect the suction and pressure lines, including safety precautions.

Electrical Installation

Covers the electrical connection procedures and safety precautions.

Terminal Assignment

Provides a detailed explanation of the terminal assignments for pump connections.

Control / Software

Further Safety Settings

Recommends enabling an access code for security and unauthorized access prevention.

Operating Mode

Explains how to select the operating mode (Manual, Pulse, Power, Timer) for the pump.

[Operating Mode] [Timer]

Explains the Timer operating mode with seven-day and interval programs.

[Operating Mode] - [Timer] [Seven-day programme]

Guides on setting up the seven-day program for timed pump operation.

[Operating Mode] [Timer] [Select interval programme]

Details how to configure interval programs for timed pump operation with switch-on/off durations.

Overview - Configuration

Provides an overview of all configurable system parameters for the pump.

Access Code

Explains the importance and function of access codes for pump security and parameter protection.

Dosing Chemical

Allows defining the metering chemical being used, with options for manual input or database selection.

Metering Monitoring

Guides on configuring metering monitoring, including stop pump and deviation settings.

Metering Controller

Explains how to activate and configure the metering controller for the pump.

Commissioning

Initial Commissioning

Provides a detailed step-by-step guide for the initial setup and commissioning of the pump.

Operating Mode [Manual] (with ‘Metering Enable’)

Details the setup for manual operating mode with the metering enable function activated.

Operating Mode [Pulse]

Explains the Pulse operating mode and its two setting options: Concentration and Quantity.

[Operating Mode] [Power]

Explains how to set the Power operating mode, using an incoming current signal to control metering capacity.

[Operating Mode] [Power] [variable]

Guides on setting the variable Power mode with current limits for the pump.

Calibration on Initial Start-up

Details the calibration process to be performed after initial installation for optimal performance.

Operation

Switching the Pump On and Off

Provides instructions on how to safely switch the pump on and off using the touchscreen.

Configuration of the Pump

Refers to Chapter 7.9 for the pump configuration process before operation.

Setting or Changing the Pump Capacity in L

Guides on how to set or change the pump's capacity in Litres during operation.

Changing a Container - Empty Signal

Explains the procedure for changing the chemical container when an empty signal is detected.

Container Change with the Preset (Acknowledge Auto.)

Details the automatic container change process with empty signal detection.

Container Change with the Preset (Acknowledge Man.)

Explains the manual acknowledgement process for container changes when an empty signal is detected.

Changeover ‘Metering Mode’

Explains how to switch between different metering modes (S, M, L, V).

Metering Mode

Details the effect of different metering modes on suction duration and metering output.

[Metering Mode] [Select V-variable]

Guides on selecting the variable metering mode and setting capacity in litres.

Changeover ‘Operating Mode’

Explains how to switch between different operating modes (Manual, Pulse, Power, Timer).

Operating Mode

Details how selecting an operating mode affects pump operation based on internal or external signals.

[Operating Mode] [Manual]

Details how to set the metering rate manually in the Manual operating mode.

[Operating Mode] [Pulse]

Explains the Pulse operating mode for metering based on incoming pulses.

[Operating Mode] [Pulse] - Concentration

Guides on setting the Pulse mode for concentration-based metering.

[Operating Mode] [Pulse] - Quantity

Guides on setting the Pulse mode for quantity-based metering.

[Operating mode] [Power]

Explains the Power operating mode where capacity is determined by an incoming current signal.

[Operating mode] [Power] [variable]

Guides on setting the variable Power mode with current limits for the pump.

[Operating mode] [Timer]

Explains the Timer operating mode with seven-day and interval programs.

[Operating mode] - [Timer] [Seven-day programme]

Guides on setting up the seven-day program for timed pump operation.

[Operating mode] [Timer] [Select interval programme]

Details how to configure interval programs for timed pump operation with switch-on/off durations.

‘Calibration’ of the Pump

Explains the process and importance of calibrating the metering pump for accurate flow rates.

Calibration

Details the step-by-step calibration procedure for the pump.

Service

Maintenance Mode - Service Position of the Pump - [Pump Service.]

Explains how to put the pump into maintenance mode for servicing procedures.

Maintenance Mode - WITHOUT Access Code

Details the steps to enter maintenance mode without requiring an access code.

Maintenance Mode - WITH Access Code

Explains how to enter maintenance mode when an access code is activated.

Replace the Suction / Pressure Valve and Metering Cartridge

Details the procedure for replacing pump suction/pressure valves and metering cartridges.

Replacing the Pump Head and Diaphragm

Details the process for replacing the pump head and diaphragm, including torque specifications.

Operational Malfunctions / Troubleshooting

General Troubleshooting and Fault Rectification

Lists common faults, their causes, and remedies for troubleshooting the pump.

Error Table for Error Messages

Presents a table of error codes, their causes, and recommended remedies.

Error Code Series 100

Lists error codes from 100-199, their causes, and remedies, often requiring customer service.

Technical Data

Decommissioning, Disassembly, Environmental Protection

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