C4 Maintenance  5. Joint #1 
 
58  C Series Maintenance Manual Rev.2 
5. Joint #1 
 
 
WARNING 
■
performing  any replacement procedure,  turn OFF the  Controller  and 
 and then disconnect the power plug from the power source. 
Performing any replacement procedure with the power ON is 
extremely hazardous 
 electric shock and/or malfunction of the robot system. 
Do not connect or disconnect the motor connectors while the power to the robot 
system is turned ON.    Connecting or disconnecting the motor connectors 
with the 
power ON is extremely hazardous and may result 
in serious bodily injury as the 
ve abnormally, and also may result in electric shock and/or 
malfunction of the robot system.
 
Be sure to connect the AC power cable to a power receptacle.    DO NOT connect 
it directly to a factory power source.  To shut off power 
to the  robot system, 
 the power plug from the power source.    Performing any work while 
cable to a factory power source is extremely hazardous 
 electric shock and/or malfunction of the robot system. 
 
 
CAUTION 
■
Be careful not to apply excessive shock to the motor shaft 
during replacement 
.    The shock may shorten the life of the motors and encoder and/or 
 
Never disassemble the motor and encoder.    Disassembled motor and encoder 
will 
cause a positional gap and cannot be used again. 
 
After parts have been replaced (motors, reduction gear units, timing belts, etc.), the 
Manipulator cannot perform positioning properly because a gap exists between the origin 
stored in each motor encoder and its corresponding origin stored in the Controller. 
After replacing the parts, it is necessary to match these origins. 
The process of aligning the two origins is called “Calibration”. 
Refer to C4 Maintenance 16. Calibration and follow the steps to perform the calibration. 
 
Joint #1 electromagnetic brake 
Joint #1 motor 
Joint #1 timing belt 
Joint #1 reduction gear unit