I–2
INDEX
Control Cable
Adjustments 53, 54
Identification 44
Installation 53
Routing 29, 40
Cooling System
Components 218
Cylinder Block Venting 219
EMM and Vapor Separator Cooling 220
Engine Temperature Check 218
Flushing 76
Hose Routing and Water Flow 216, 217
Operating Temperatures 65
Operation 220
Pressure Relief Valve 219, 224
Thermostats 219, 223
Turbulence 45
Vapor Separator 176
Water Intake Screens 76, 77, 327, 353
Corrosion
Anodes 75, 282, 285, 323, 348, 351
Cylinder walls 236
Long Term Storage 86
Metal components 75
Steering Cable 77
Counter Rotation Gearcase Service 338
Cover Service 90
Crankcase
Assembly 246
Disassembly 231
Crankshaft
Assembly 239
Bearings 238
Disassembly 233
Inspection 237
Installation 243
Crankshaft Position Sensor
Description 99
Operation Test 118
Resistance Test 134
Cylinder Bore
Honing 235
Inspection 237
Cylinder Head
Inspection 236
Installation 242
Removal 231
D
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Dash Connections 130
Deutsch Connector Servicing 164
Diagnostic Procedures
Dynamic Tests 114
Fuel Delivery Tests 122
Ignition Tests 117
LED Indicators 115
Strategy 112
Diagnostic Software
Break-In Programming 61, 65, 106, 207
CANbus Activation 57
Communication with Outboard 103
Crankshaft Position Sensor 118
Cylinder Drop Tests 114
Diagnostic Procedures Overview 112
Fuel Injector Programming 108, 178, 187
Fuel Pump Test 122
Oil Injector Test 207
Oil Priming 61
Oiling Rate 61, 106
Reports 108
Sensor Monitoring 134
Service Codes 104
Static Ignition Test 119
Timing Verification 107, 155
TPS Calibration 107, 156
Driveshaft
Installation 329, 332
Removal 310, 313, 339
Service 314
Shimming 325
Special Removal Procedures 314
Driveshaft Bearing Housing
Seal Removal 321
Dual-Outboard
Alignment 71
CANbus Setup 57
Centerlines 46
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