Contents
Safety rules 8
Explanation of safety notices 8
General 8
Intended use 9
Environmental conditions 9
Obligations of the operator 9
Obligations of personnel 9
Mains connection 9
Protecting yourself and others 10
Danger from toxic gases and vapours 10
Danger from flying sparks 11
Risks from mains current and welding current 11
Meandering welding currents 13
EMC Device Classifications 13
EMC measures 13
EMF measures 14
Specific hazards 14
Requirement for the shielding gas 15
Danger from shielding gas cylinders 15
Danger from escaping shielding gas 16
Safety measures at the installation location and during transport 16
Safety measures in normal operation 17
Commissioning, maintenance and repair 17
Safety inspection 18
Disposal 18
Safety symbols 18
Data protection 18
Copyright 18
Description of the warning notices on the device 19
System configurations 21
System configurations - conventional robot 23
PowerDrive with wire drum 23
PowerDrive with wire drum and external wirefeeding hose 24
PushPull with 4-roller unreeling wirefeeder and wire drum 25
PushPull with 4-roller unreeling wirefeeder and wirespool 26
PushPull with SB 60i, 4-roller unreeling wirefeeder and wirespool 27
PushPull with 2-roller unreeling wirefeeder, wire drum and external wirefeeding hose 28
CMT with SB 60i, 4-roller unreeling wirefeeder and wire drum 29
CMT with SB 500i, 4-roller unreeling wirefeeder, wire drum and external wirefeeding hose 30
CMT with SB 60i, 4-roller unreeling wirefeeder and wirespool 31
System configurations - PAP 32
PowerDrive with wire drum 32
PushPull with 4-roller unreeling wirefeeder and wire drum 33
PushPull with 4-roller unreeling wirefeeder and wirespool 34
PushPull with 2-roller unreeling wirefeeder and wire drum 35
PushPull with wire buffer, 4-roller unreeling wirefeeder and wire drum 36
PushPull with wire buffer, 4-roller unreeling wirefeeder and wirespool 37
CMT with SB 60i, 4-roller unreeling wirefeeder and wire drum 38
CMT with SB 500i, 4-roller unreeling wirefeeder and wire drum 39
CMT with SB 500i, 4-roller unreeling wirefeeder and wirespool 40
System components 41
SplitBox SB 500i R 43
Device concept 43
Proper use 43
Safety 43
Warning notices on the device 44
3
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