Operation
XPR300 Instruction Manual 809480 221
Stainless steel
HyDefinition (HDi) 
vented processes
The XPR300 cutting system offers HDi vented cutting for all processes that cut stainless 
steel (up to170 A). HyDefinition vented processes produce high-quality cuts with minimal 
dross and can be used with either N
2
, F5, or mixed-fuel gases.
Specifically, HyDefinition vented processes can produce:
• A sharp top edge of the cut
• A smooth, shiny, or gray cut edge
• Excellent cut-edge angularity
• Fast cut speed
HyDefinition vented 
mixed-fuel gas 
processes
OptiMix-equipped systems let operators use mixed-fuel gas processes for stainless steel 
cutting.
The OptiMix gas connect console has a 3-gas mixer that mixes H
2
, Ar, and N
2
 so that the 
operator can tune the cut edge color and angle with a wide variety of gas mixtures. The 
cutting system chooses an optimized combination of 3 gases or 2 gases (H
2
, Ar) based on 
the thickness of the metal to be cut.
HyDefinition vented 
water injection 
processes
VWI processes use a low flow rate of water through the shield line (instead of shield gas). 
A process that uses water as a shield fluid is sometimes known as a “wet” process.
Wet processes deliver an overall good cut quality with low operating cost and a decreased 
heat-affected zone. Wet processes produce a slightly rougher edge than “dry” processes.
HyDefinition 
non-vented 
processes
The 300 A processes (N
2
/N
2
, mixed-fuel gas/N
2
, and N
2
/H
2
O) are non-vented and deliver 
the following cutting options:
• Dark-colored cut edges with N
2
/N
2
.
• Yellow-orange cut edges with mixed-fuel gas/N
2
 on metals with 15 mm – 25 mm 
(0.59 in. – 1 in.) thicknesses.
• Dark, blue-hued cut edges with mixed-fuel gas/N
2
 on metals with thicknesses that are 
greater than 25 mm (1 in.).
• Gray cut edges with small heat-affected zone with N
2
/H
2
O.