2. V
ehicle body,Muffler
2-1
Overhaul inf
o……………………………2-1 L
eft footrest board
…………………………2-5
T
roubleshooting…………………………2-1
Right footre
st board
………………………2-6
Front rack………………………………2-2 Rear cover assem
bly ... ... ... ... .. ... ... ... ...2-7
Front bumper……………………………2-2 Store box cover…………............ ... ... ... ..2-8
Seat……………………………………2-2 Front cover assembly…………............ ... ..2-8
Rear rack…………………………
.. ..
. ...
2-
3 Muffler
&
exhaust pipe
…............ ... ... ... ... ..2-10
Rear bum
per……………………………2-3 Fuel tank…………………………………2-11
Handlebar cover…………………………2-3
Guard plate
…………………………………2-13
Left side panel…………………………...2-4 V
isible parts………………………………2-14
Right side panel…………………………2-5
Overhaul Information
Operation Cautions
Wa
rning
Gasoline is highly flamm
able, therefore smoke and fire are strictly forbidden in the work
place. Special attention should also be paid to sparks. Gasoline may also be explosive
when it is vaporized, so operation should be done in a well-ventilated place.
Remove and Install muffler after it is fully cold.
● This chapter is on the disassembly and installation of rack, visible parts, exhaust pipe,
Muffler and fuel tank.
● Hoses, cables and wiring should be routed properly
● Replace the gasket with a new one after muffler is removed
● After muffler is installed, check if there is any exhaust leakage.
T
ightening torque
Muf
fler Rear Fixing Bolt: 23-25N.m
Muffler Exhaust Pipe Nut: 23-25N.m
Troubles
hooting
Loud exhaust noise
● Broken m
uffler
● Exhaust leakage
Insufficient power
● Distorted muffler
● Exhaust leakage
● Muffler clogged
2