5. REMOV
AL OF ENGINE, TRANSMISSION SYSTEM AND GEARSHIFT
5-5
Instal
lation of engine
Put engine o
nto the frame, install the two lower bolts and nuts. Then install the rear upper engine
bracket.
Tightening torque:
Rea
r
upper bracket
of engine:23~25N·m(M8)/ 45~50N·m(M12)
Engine lower bolt:
23~25N
·m(M8)/ 45~50N·m(M12)
Insta
ll:
--Water outlet and inlet hoses to engine with proper hoops.
--Positive starting wires to engine.
--Connect all the connectors.
--Spark plug cap.
--Gearshift rod to engine.
--Air filter, carburetor and removed parts.
Removal and Installation of Front and Rear Axle
Support the vehicle with jack, make sure the vehicle will not fall.
Remove:
--Plastic parts for frame(→Chapter 2)
--Front and rear wheels and arms(→Chapter 8)
--Air filter(→engine service chapter)
--Carburetor(→engine service chapter)
--Engine
--Rear brake caliper(→9-4)
1
. FRONT AXLE
2. REAR AXLE
3. FRONT DRIVE SHAFT
4. REAR DRIVE SHAFT
5. REAR BRAKE DISC
6. REAR BRAKE DISC GUARD
7.
BOLT, FLANGE(M10×1.25×120)
8. BOLT, FLANGE(M10×1.25×115)
9. BOLT, FLANGE(M10×1.25×145)
10. NUT, FLANGE(M10×1.25)
1
1. BOLT,FLANGE(M8×22)
12. INNER HEX SCREW(M8×16)
13.
INNER HEX SCREW(M1
0×60)
1
4. AIR HOSE,FRONT AXLE
15. AIR HOSE,REAR AXLE
16. BUSH,FRONT AXLE
17. BOLT, FUEL
18. WIRE,SPEED SENSOR
19. SPRING WASHER(ф8)
20. BOLT,FLANGE(M10×1.25×40)
21.
SUPPOR
T,REAR DIFFERENTIAL
2
2. BOLT, FLANGE(M8×16)
23. BOLT, FLANGE(M6×16)
5