13. Lighting, Instruments, Sw
itches
13-1
Overhaul
Info……………………..13-1 Fuel Sensor ………..……………13-9
Troubleshooting ………………….13-2 Water Temperature Transducer.....13-11
Replacing bulbs.. …………………13-3 Circuit Diagram…………………13-12
Head Light ……….……………….13-5
Ignition Switch………….…………13-6
Handlebar Switch …………………13-6
Brake Light Switch………………...13-7
Horn………………………………13-7
Overhaul Information
Warning
◆ Headlight bulb will be very hot when it is turned on. Do not touch it after it is just turned off.
Operation should be done when the bulb is cooled down.
◆ Inspection of water temperature alarm may use fire source and liquid of high temperature. Do not
put flammable matters nearby and take care not to get burnt.
◆
The tem
perature of headlight is quite high when turned on. Replacing with bare hand or
s
tained glove will
cause oil stains on the glass face which may form hot spot and cause
defo
rmation of glass face and
damage to bulb.
◆ Pay attention to the following when replacing the bulb.
---Do not replace the bulb when it is turned on. K
eep ignition switch in the OFF position, and
replace after the bulb is cooled down.
---Replace the bulb with hands in clean gloves to avoid oil stains on the glass surface.
---Clean the glass with a clean rag dipped in alcohol or isoamyl acetate in case of any oil stains
on the glass surface.
◆ If the Inspection has to be done with battery, check if the battery is normal.
◆ Inspection of switch continuity can be done without removing the switches from the vehicle.
◆ After the inspecting and overhauling of each part, cables and wires should be routed properly
(→chapter 1)
◆ Refer to Chapter 2 for removal and installation of taillight and rear turning light
Overhaul Standard
Item
Standard
Main
30A
Fuse
Sub-fuse
10A 20A
Headlight
12V 35/35W
Brake light / Tail light
12V 21/5W
Turning light
12V 10W
Dashboard indicator
12V 1.7W
Light, bulb
Indicators 12V
3.4W
13
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