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Loadrite PRO User Manual

Loadrite PRO
90 pages
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Pro
Weighing System
MANUAL
OPERATORS

Table of Contents

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Loadrite PRO Specifications

General IconGeneral
BrandLoadrite
ModelPRO
CategoryAccessories
LanguageEnglish

Summary

Introduction

Indicator Lights

Details the function of the four indicator lights below the LCD screen.

Keypad

Describes the special functions of the keys beyond their numeric input values.

Quick Start Guide

Switching On

Explains how the Loadrite automatically powers up with the machine's ignition.

Standby

Details how to put the Loadrite into standby mode using the EXIT key.

The Warm Up Screen

Describes the screen displayed when the machine has been off for over an hour.

The Ready Screen

Shows the product name and short total, indicating readiness for weighing.

Weighing a Load

Guides the user through the process of lifting a load past the trigger point.

Static Weigh function

An optional feature for live weight display without using a trigger.

Adding a Load

Explains how to add the lifted weight to the short and long totals.

Clearing the Short Total

Resets the short total to zero for a new loading operation.

Zeroing

Details the procedure to zero the Loadrite to ensure accurate readings.

Large ZERO Error

Explains error messages related to zeroing when the weight is too high.

Check Zero Prompt

Describes the automatic reminder to check the zero function periodically.

Weighing Overview

Weighing Modes

Describes various weighing modes: Total, Target, Batch, Mix, and Blend.

Short and Long Totals

Explains the two independent totals stored for each product.

Accurate Weighing

Provides essential tips for achieving the best weighing accuracy.

General Method of Weighing

Details the step-by-step process for performing a standard weigh operation.

Weighing Procedures

Adding a Load

Explains how to add the lifted weight to the short and long totals for a product.

Auto Add

An optional feature for automatically operating the ADD function after each lift.

Subtracting a Load

Describes how to subtract a portion of a load from the current total.

Zeroing

Details the procedure for zeroing the Loadrite, especially with bucket material build-up.

Recalling Last Load

Allows recalling and displaying the last load added, subtracted, or timed out.

Viewing Long Total

Instructions on how to view the long total for the currently selected product.

Clearing Totals

Procedures for clearing the short total and all totals for consistency.

Tare Function

Explains two methods of using the Tare function: lifted weight or total weight.

Measuring a Tare weight

Details how to measure a tare weight for components like pallets on forks.

Product Management

To select a different product

Steps to select a different product from the available list.

Data

Data Edit

Allows entering up to five data fields for additional information with each load.

Alphanumeric Data

Explains how to enter letters and numbers using the keypad's telephone style input.

Name Speed Dial and Scrolling

Using keys to scroll or dial an index to recall names from a list.

Auto target value look up

Stores and recalls target values for different trucks based on input or list.

Auto tare value look up

Recalls tare values similar to auto target value lookup.

Auto-increment

Data value automatically increments when the Short Total is cleared.

Odometer (Distance/Mileage Recorder)

Displays and updates odometer, distance, or mileage value if enabled.

Automatic Data Prompt

Automatically prompts for data field entries when a new product is selected.

Data Suspend

Temporarily suspends all data values, setting them to zero.

Target Mode

To enter Target mode (and enter a new target)

Steps to enter Target mode and set a new target weight for loading.

To reset to Target

Resets the target after finishing loading a truck to the original target value.

To return to Total mode

Instructions for exiting Target mode and returning to the standard Total mode.

Batch Mode

Example

Illustrates batch mode with a recipe of three products and their proportions.

The Batch Screen

Details the operations available once the Batch screen is accessed.

Viewing the Current Recipe

Automatically scrolls through recipe details, showing product proportions.

Changing the Recipe

Steps to clear an existing recipe and enter a new one.

Entering the Batch Total

Instructions for entering or accepting the total target weight for the batch.

Batch Weighing

Details the process of weighing individual loads within a batch.

Changing Product

Allows changing the product being weighed at any time during batch operations.

Clearing the Batch Totals

Clears the totals for all products in the recipe and returns to Ready mode.

Mix Mode

Example

Illustrates mix mode with a recipe, defining proportions for products.

The Mix Screen

Details the operations available from the Mix screen interface.

Mix Weighing

Explains the process of weighing loads in Mix mode, tracking targets per product.

Changing Product

Allows changing products during weighing operations in Mix mode.

Clearing the Mix Totals

Clears the totals for all products in the Mix recipe.

Blend Mode

Example

Illustrates blend mode with a recipe specifying total buckets per product.

The Blend Screen

Details the operations available from the Blend screen interface.

Blend Weighing

Explains the process of weighing loads in Blend mode, tracking bucket counts.

Split Mode

Example

Illustrates split mode for loading a truck with a trailer into sub-totals.

Tip Off

Truck Tip-Off

Method to tip a measured amount of product from the bucket into the truck.

Stock Pile Tip-off

Method to dump product until the correct amount for loading is achieved.

Notes on Tip-Off Function

Important usage notes and limitations for the Tip-Off function.

Menu Options

Setup...

Accesses installation functions like span calibration, requiring a security code.

Clock Setting (Clock)

Allows changing the Loadrite's internal clock date and time settings.

Changing Scale Number (Scale#)

Selects the correct scale for the attached implement, if multiple scales are enabled.

Clear All Long Totals (ClearAll)

Clears all stored long totals to zero.

Auto Add On/Off Setting (Auto Add)

Enables or disables the automatic ADD function feature.

Rotary Trigger Position Screen (TrigScrn)

Displays a bar graph showing the rotary trigger's current position.

LD941 Data Module Properties (Module)

Examines properties and status of the connected data logger module.

Data Edit (DataEdit)

Allows overriding data settings, including auto-increment type data.

Data List (DataList)

Manually edits a data list, typically a list of customer names.

Alarm Clock On/Off

Turns the internal alarm clock feature on or off.

Alarm Time Set

Allows the user to change the set alarm time.

Self Test (Selftest)

Performs tests on various internal memory and device components.

Uplink (Uplink)

Communicates with a PC for programming product names and data lists.

Print Functions

Print Menu

Displays the available Print menu options for accessing print data.

Printed Data

Describes how weight data is printed as loads are weighed.

PrintDocket

Prints data stored between the two last CLEAR events.

Print Totals

Prints the total amount of each product loaded today.

Print Loadout

Prints all stored print data in Loadrite memory since midnight.

Print Summary

Prints a summary report grouped and summarised by Data1 (e.g., customer).

Print Special

Allows simple reports to be printed with various options for type, period, and grouping.

Print Copy

Sets the number of docket copies to be printed for each CLEAR event.

Print Data List Names

Prints a list of all Data1 names (Customers) configured in the Loadrite.

Print Product Names

Prints a list of all Product names configured in the Loadrite.

Print Product Volume Conversion Factors

Prints a list of all product conversion factors configured in the Loadrite.

Print Stand-by message

Prints the service contact details of the local Loadrite dealer.

Print Usage

Displays current usage of the internal print buffer and free storage percentage.

Print Reset

Deletes all data in the temporary internal print buffer.

Obtaining the Best Accuracy

Lifting Speed

Explains how lifting speed affects accuracy and provides recommendations.

Trigger Point

Emphasizes the importance of reaching the trigger point at a steady speed.

Bounce

Discusses how pneumatic tires cause bouncing and affect weight measurement.

Centre of Gravity

Explains how the center of gravity of a load affects hydraulic pressure.

Error Messages

Bouncing Load

Error message when lift arms bounce significantly during weighing.

Check Power

Indicates an unstable power supply has been detected.

Check Transducer

Indicates a fault in the pressure transducer signal input.

Check Trigger

Indicates a fault in the trigger or its connecting cable.

Check Zero

Message reminding the operator to check the zero function periodically.

Lift Under Range

Error message when the lift pressure detected is too low.

Module Data Lost

Error message when data storage is full and some data has been lost.

Module Error

Indicates a fault when writing data to the LD941 data logger module.

Module Full

Indicates that the LD941 data logger module is completely full.

No Lock

Message indicating the interlock was not closed during lifting.

Over Target

Message indicating lifted weight exceeds the target value.

Overload

Message indicating lifted weight exceeds the full scale capacity.

Poor Lift

Warning message when weighing error is close to the tolerance limit.

Printer Disabled

Indicates that the print function has been disabled at installation.

Printer Error

Indicates a fault has been detected in the printer.

Return Under Range

Error message when the return pressure detected is too low.

Speed Changed

Message indicating changing speed as arms pass the trigger point.

Too Heavy, Zero Aborted

Message when zero function cannot be used due to excessive weight.

Warm Up Lift

Message appearing if Loadrite was off for more than 1 hour.

Specifications

Suitable Applications

Lists typical vehicles and applications for the Loadrite system.

Weighing Accuracy

States the typical accuracy for most bucket loaders.

Minimal Weighing Delay

Describes the minimal weighing delay during normal lift operations.

Power requirements

Details the supply voltage and current requirements for the unit.

Signal Inputs and Outputs

Lists pressure transducer, trigger, and serial communication inputs/outputs.

Display

Describes the LCD display and its backlight.

Keypad

Details the number of keys and their associated functions.

Clock

Provides information regarding the built-in clock feature.

Physical

Details physical specifications including weight and protection ratings.

Available Options

Lists optional features such as printer, data logger, and remote buttons.

Output / Input Connections

Transducer

Lists the electrical connections for the pressure transducer.

Power/Control

Lists the electrical connections for power supply and control signals.

Printer/Logger

Lists the electrical connections for printer and data logger interfaces.

Appendix i Time and Date

To set the time and date

Provides step-by-step instructions on how to set the system's time and date.

Appendix ii Span Calibration Adjustment

WARNING

Important safety warning regarding the use of the span calibration function.

Span Calibration Method

Details the procedure for adjusting the Loadrite's calibration using an example.

Checking the Adjustment

Instructions on how to check the calibration adjustment by comparing values.

Notes to remember

Key reminders concerning calibration and the importance of tare weights.

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