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Moog IMI220-145D001 User Manual

Moog IMI220-145D001
113 pages
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MOOG
Manual IMI220-145D001
Parison Controller

Table of Contents

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Moog IMI220-145D001 Specifications

General IconGeneral
BrandMoog
ModelIMI220-145D001
CategoryController
LanguageEnglish

Summary

Revision History

Installation

Installation Overview

Provides a general overview of the system installation process and considerations.

Hydraulic Installation

Details the process of installing hydraulic components and related plumbing.

Hydraulic Filtration

Explains the importance and process of hydraulic system filtration for optimal performance.

Servovalve Manifolds

Describes the use and function of manifolds for mounting servo-valves.

Servoactuators

Introduces servo-actuators as integrated components for cylinders, transducers, and servo-valves.

Flushing

Outlines the procedure for flushing the hydraulic system before or after component installation.

A Word About Hydraulic Pumps

Discusses common pump failures and offers advice on maintaining servo-valve life.

Transducers Installation

Covers the installation of DCDT and linear position transducers for monitoring cylinder positions.

DCDT Position Transducers

Provides detailed instructions and precautions for mounting DCDT position transducers.

Linear Position Transducer

Explains mounting precautions for linear position transducers used in specific applications.

System Architecture

Terminal (Front)

Describes the front panel of the Parison Controller, including touch screen and buttons.

Fast Access Keys and Knob

Details the functions of the fast access keys and the entry knob on the control panel.

Usb device

Explains the use of the USB device for saving or loading recipes.

Display Led panel

Describes the meaning and function of each LED indicator on the display panel.

General page description

Outlines the general description of pages, including color assignments, header, and footer elements.

Change of Setpoints

Explains how to change numeric, boolean, and alphanumeric setpoints using the control interface.

The Parison field

Details the appearance and structure of the Parison field, including its panels and editing functions.

Other possibilities

Describes alternative ways to use vertical arrows and the knob for profile navigation and editing.

Other function keys possibilities

Explains the functionality of various function keys for profile manipulation and marker setting.

Functionality

Covers essential functions like safe conditions, language, and system elements.

Machine configuration

Explains how the controller is configured for different machine types.

Continuous Extrusion or Time Accumulator

Illustrates configurations for continuous extrusion and time accumulator modes.

Position Accumulator

Illustrates configurations for position accumulator mode.

Control Update Rate

Specifies the close loop sampling time for the controller.

Hardware Description

Parison Controller Rack based 600 Series (Rear)

Describes the rear view of the Parison Controller rack and its slot configurations.

Digital Input (Card IMI220-6100A001)

Lists the pin assignments and descriptions for the digital input card.

Digital Output (Card IMI220-6150A001)

Lists the pin assignments and descriptions for the digital output card.

Analog Input (Card IMI220-6200A001)

Lists the pin assignments and descriptions for the analog input card.

Analog Output (Card IMI220-6260A001)

Lists the pin assignments and descriptions for the analog output card.

Wiring

Provides wiring examples for different types of parison controls and actuators.

Terminal measures

Provides dimensions and measurement details for the controller's terminal.

Description of the Screen Functions

Main Menu

Describes the main menu interface and how to access its submenus.

Password

Explains how to set and manage passwords for different access levels.

Date Change

Details how to change the system date and time format.

Function Keys

Lists the functions associated with the keys in the Main Menu.

Main Menu 2

Describes the second part of the main menu and its access methods.

Machine Setup

Explains how to configure the machine based on its typology.

Function of the machine

Allows selection of machine types like continuous extrusion or accumulator.

General setup of the machine

Covers general machine setup parameters like number of heads, extruders, and points.

How to chose the correct points number

Provides guidance on selecting the correct number of points for a parison profile.

Machine Settings

Details various machine settings for extrusion, parison, and control functions.

Output selection

Explains how to select command output types (Voltage or Current) and ranges.

Languages

Lists the available language options for the operator interface.

Function Keys

Lists function keys for navigating setup pages.

Machine Setup 2

Presents the second page of machine setup options and configurations.

Work Head n / Profile n

Covers the setup and display of parison profiles for individual work heads.

Profile Editor

Explains how to edit parison profiles and parameters for die opening.

Profile parameters

Details parameters like point, value, base, range, and increment for profile editing.

Cycle parameters

Describes cycle time, weight, shift, feedback, and marker parameters.

Die gap

Explains the die gap position setting for accumulator or continuous extrusion.

Weight

Describes how to add additional weight to single heads with unique profiles.

Interpolation

Explains different interpolation types (Bezier, Linear, Flat, Parabolic) for profile creation.

Synchronisms

Details how synchronisms are defined and represented on the profile edit field.

Work Head n for PWDS Control

Explains how to dedicate channels for Partial Wall Thickness System (PWDS) control.

Head Setup

Covers head setup procedures, including wiring checks and calibration.

Check wirings

Provides steps to verify correct wiring and calibrate the system.

Calibration

Details calibration procedures for open loop, closed loop, manual, and automatic modes.

Die type

Explains how to select the die type and mobile part for actuator configuration.

Run parameters

Covers parameters like correction enable, time control, purge, and auto run.

Regulator parameters

Discusses parameters for PID control, dead bands, and output slopes.

Head Setup for PWDS

Describes the setup page for channels managing the PWDS function.

Head Setup 2

Presents the second head setup page for accumulator position control.

Control length parameters

Details parameters for controlling parison length based on photocell signals.

Correction

Explains how correction types (Maximum, Nothing) are applied based on error values.

Accumulator

Describes the accumulator page in accumulator position mode for setting stroke and speed control.

Profile Editor

Explains the profile editor for accumulator mode, including rulers and bar graphs.

Profile parameters

Details profile parameters like point, value, base, and range for accumulator control.

Accumulator parameters

Covers parameters for accumulator planning, setting, and priority.

Real Position

Shows the real accumulator position and related popup window information.

Setup Accumulator

Details the accumulator setup page for configuring extrusion control and empty calibration.

Digital Accumulator

Explains how to externally manage the accumulator without profile speed control.

Run parameters

Covers parameters related to time control extrusion, start correction, and filling/extrusion settings.

Work Extruder

Describes the work extruder pages, including association and drive command types.

Extruder command

Explains extruder command settings, velocity control, and error correction.

Analog Extruder Setup

Covers the setup for analog extruders, including type, input, and output calibration.

Extruder Type

Explains how to select the extruder type and associated heads.

Input Calibration

Details the process of calibrating voltage input for extruder speed.

Output Calibration

Explains voltage output calibration for maximum velocity.

Velocity planned

Covers minimum and maximum velocity setpoints and ramp slopes.

Velocity control

Discusses extruder speed correction based on errors and algorithms.

Digital Extruder Setup

Details the setup for digital extruders, including type and duration settings.

Timer Switch

Explains the timer switch page for managing temperature control intervals.

Input / Output

Provides an overview of the Input/Output menu for viewing system states and I/O monitoring.

Digital Input

Lists and describes each digital input and its corresponding function.

Digital Output

Lists and describes each digital output and its function.

Analog Input

Lists and describes each analog input and its value.

Analog Output

Lists and describes each analog output and its setpoint.

Production

Explains the production page for setting production targets and monitoring progress.

Production Parameters

Details parameters for pieces to be produced, cavities, and cycle times.

Edit Profile

Describes the edit page for creating new parison profiles and copying existing ones.

Copy in the profile

Explains how to copy a visualized profile to a suitable profile slot.

Active profiles on heads

Shows which profiles are assigned to each head and their active status.

Recipe

Details the recipe page for managing, saving, loading, and formatting recipes.

Recipe Management

Explains how to manage recipes, including selecting type, name, and device.

Index of the recipes

Displays an index of saved recipes with their name, type, dimension, and update time.

Copy Recipe

Describes the process of copying recipes between RAM and USB storage.

Info of the recipes

Allows viewing additional information related to saved recipes.

Alarms

Explains the alarms page for displaying and managing system alarms.

Definitions alarms parameters

Defines alarm parameters like colors, codes, activation times, and event descriptions.

List of the alarms

Provides a comprehensive list of all possible alarms and their triggers.

Print on file

Describes how to save the current page to a file on USB.

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