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Olivetti PR2 E - User Manual

Olivetti PR2 E
149 pages
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PR2 E
Printer
SERVICE MANUAL
Code Y100250-4

Table of Contents

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Summary

PREFACE

MANUAL SUMMARY AND BIBLIOGRAPHY

Overview of manual structure, contents, bibliography, and key printer information.

PRODUCT OVERVIEW

INTRODUCTION AND FEATURES

Overview of the PR2 E printer, its capabilities, target environments, and key differences from PR2.

PR2 E FACTORY CONFIGURATIONS

Details the various factory configurations of the PR2 E printer.

GENERAL MACHINE CHARACTERISTICS

Lists key specifications like printing module, speed, quality, cartridge, feed, size, console, emulations, dimensions, power.

HORIZONTAL MAGNETIC DEVICE;MICR FEATURES

Describes the function of the magnetic device and MICR reader for check processing.

PRODUCT VARIABLES

Lists variable configurations for voltage, frequency, power cords, and CRT firmware.

DOCUMENT HANDLING SPECIFICATIONS

Details specifications for handling ordinary forms and savings books, including dimensions and types.

PRINTER ACCESSORIES

Describes available accessories for the PR2 E printer, focusing on ribbon cartridges.

PRINTER COMPONENT LOCATIONS

Illustrates and labels the external and internal major components of the PR2 E printer.

BASIC MACHINE BLOCK DIAGRAM

Presents a block diagram of the basic PR2 E machine, showing interconnections.

FIRMWARE, CHARACTER SETS, AND PRINT MODES

Explains firmware, supported emulations, character sets, print modes, and speeds.

OPERATING COMMANDS

OVERVIEW OF OPERATING CONTROLS

Identifies the primary operating controls of the printer: power switch, console buttons, and lifting lever.

POWER SWITCH AND PRINTER CONSOLE

Describes the power switch and details the console layout with LEDs and buttons.

CONSOLE BUTTON FUNCTIONS AND STATES

Explains the functions of the console buttons and how they change based on machine state.

CONSOLE LED INDICATIONS AND ERROR MESSAGES

Defines LED meanings, error classification, and fault identification via LEDs.

EMULATION-SPECIFIC BUTTON;LED FUNCTIONS

Details button and LED functions for IBM 9068/4722, SNI 4915/4904, and IBM Proprinter emulations.

UPPER MECHANICAL ASSEMBLY LIFTING LEVER

Explains the function and use of the lever for accessing the paper path.

INSTALLATION

GENERAL INSTALLATION PRECAUTIONS AND ENVIRONMENT

Provides precautions for electrical supply, environmental conditions, and printer placement.

UNPACKING AND INITIAL MACHINE SETUP

Guides through unpacking, checking contents, removing retainers, and installing the ribbon cartridge.

MACHINE INSTALLATION AND OFF-LINE TESTS

Instructions for installing the printer, verifying voltage, and performing an off-line print test.

PRINT TEST CONTENTS AND EXAMPLES

Details the information provided by the printer's self-test and shows examples of test output.

CONNECTING SERIAL AND OPTIONAL INTERFACE CARDS

Instructions for connecting RS232C, Serial+USB, and Parallel interface cards.

OPTIONAL SERIAL AND USB INTERFACE CARD DETAILS

Describes the Serial+USB card, its connectors, and pin-out.

OPTIONAL PARALLEL INTERFACE CARD DETAILS

Details the Parallel Interface Card, its connectors, and pin-out.

FINAL TESTING AND OPERATOR TRAINING

Outlines final testing procedures and essential information for operator training.

OPERATING PROCEDURES FOR DOCUMENT INSERTION

Guides on inserting documents, savings books, and checks using automatic and manual alignment methods.

DOCUMENT EXPULSION AND RIBBON CARTRIDGE REPLACEMENT

Explains document expulsion and the procedure for replacing the ribbon cartridge.

PAPER JAMS AND CLEARANCE PROCEDURES

Covers causes of paper jams and detailed procedures for clearing them from different printer areas.

PRODUCT DIAGNOSIS

POWER-ON DIAGNOSTICS AND SETUP

Describes the power-on self-diagnostic routine and how to access printer setup and support software.

CONFIGURATION PARAMETERS AND MENUS

Details various printer set-up parameters, including IBM and Olivetti menu options.

SETTINGS

PHOTOSENSOR CALIBRATION AND LOCATIONS

Explains photosensor calibration needs and shows the location of various sensors.

PRINT ALIGNMENT CALIBRATION

Details the procedure for calibrating bi-directional print alignment for different print modes.

TOP OF FORM (TOF) CALIBRATION

Provides the block diagram and steps for calibrating the Top of Form position.

LEFT PRINT MARGIN CALIBRATION

Explains the process for calibrating the left print margin for accurate document positioning.

DOCUMENT LENGTH MEASUREMENT

Outlines the procedure for measuring document length, particularly for savings books.

SKEW, SIGNAL AMPLITUDE, AND MAGNETIC READ CHECKS

Describes checks for printhead skew, signal amplitude, and magnetic read operations.

PRODUCT DIAGNOSIS

SERVICING MODES AND FAULT ANALYSIS

Provides an approach to servicing and analyzing faults, including operating conditions and component checks.

FAULT CLASSIFICATION AND ANALYSIS

Categorizes printer faults and lists probable failures for easier troubleshooting.

POWER ON FAULTS

Lists possible causes and symptoms for faults occurring during printer power-on.

DOCUMENT WRITE FAULTS

Details causes for document writing failures like faded or incomplete printing.

DOCUMENT HANDLING FAULTS

Identifies issues related to document loading, crooked feeding, crumpling, or irregular line feeds.

MAGNETIC STRIPE READ;WRITE FAILURES

Lists causes for failures in reading or writing magnetic stripes on documents.

ELECTRICAL INTERCONNECTIONS

PRINTER INTERCONNECTION DIAGRAM

Shows the overall interconnection diagram of the PR2 E printer's main board and peripherals.

BAPR2 MAIN BOARD AND CONNECTOR LOCATIONS

Provides a view of the main BAPR2 board and the location of its connectors.

MAIN BOARD CONNECTOR PIN-OUTS

Details the pin assignments for various connectors on the PR2 E main board.

MAGNETIC OPTIONS CARD

Describes the magnetic options card (PR2MAGN) for managing the horizontal magnetic device.

PR2 MAGN CARD VIEW AND PIN-OUTS

Shows a view of the PR2MAGN card and lists its connector pin assignments.

SERIAL AND USB INTERFACE CARD

Describes the interface card providing additional serial RS232 and USB connectivity.

SERIAL AND USB INTERFACE CARD PIN-OUTS

Details the pin assignments for the connectors on the Serial and USB Interface Card.

PARALLEL INTERFACE CARD

Describes the interface card providing a Centronics parallel interface.

PARALLEL INTERFACE CARD PIN-OUTS

Details the pin assignments for the connectors on the Parallel Interface Card.

CONSOLE LAYOUT AND WIRING

Shows the console layout and its electrical connection diagram.

ALIPR2 E CARD DETAILS

Provides information on the ALIPR2E card, its connectors, and fuse.

PREVENTIVE MAINTENANCE

CLEANING PROCEDURES FOR PRINTER COMPONENTS

Outlines recommended cleaning for the printer's case, paper paths, and magnetic read head.

MAGNETIC HEAD CLEANING AND PRINTER MAINTENANCE

Describes manual head cleaning and maintenance of the paper edge detection brush.

LUBRICATION POINTS FOR BASIC MACHINE

Lists lubrication points for the basic machine, including grease and oil types.

LUBRICATION POINTS FOR MAGNETIC DEVICE;MICR

Details specific lubrication points for the horizontal magnetic device/MICR assembly.

MECHANICAL ADJUSTMENTS

OVERVIEW OF MECHANICAL ADJUSTMENT PROCEDURES

Introduces the structure for describing mechanical adjustments: condition, objective, procedure, and notes.

DOCUMENT FEED BELT AND PRINT BAR ADJUSTMENTS

Details adjustments for the document feed belt tension and print bar distance.

PRINT BAR PARALLELISM AND TAB ADJUSTMENTS

Explains parallelism adjustment for the print bar and the tab mechanism adjustment.

FRONT TAB OPENING CHECK AND ROLLER GEAR ADJUSTMENT

Covers checking front tab positioning and adjusting roller gears for proper mesh.

PRESSURE ROLLER AND TAB OPENING ADJUSTMENTS

Details adjustments for the front pressure roller and the tab opening mechanism.

MAGNETIC DEVICE FEED BELT AND DOOR ADJUSTMENTS

Guides on adjusting the carriage feed belt tension and the magnetic device door coplanarity.

MAGNETIC DEVICE PRESS POSITIONING AND ASSEMBLY MOUNTING

Explains positioning the press and mounting the assembly onto the magnetic device/MICR.

DISASSEMBLY;REASSEMBLY PROCEDURES

GENERAL DISASSEMBLY;REASSEMBLY PRECAUTIONS

Provides crucial safety and procedural guidelines for all disassembly and reassembly operations.

BASIC MACHINE CASE AND CONSOLE DISASSEMBLY

Details the steps for removing the printer's outer case and console.

MECHANICAL ASSEMBLY AND PRINTHEAD CABLE DISASSEMBLY

Guides on removing the mechanical assembly and the printhead flat cable.

PRINTHEAD AND PHOTOSENSOR DISASSEMBLY;REASSEMBLY

Provides steps for removing and reinstalling the printhead and its photosensor.

UPPER MECHANICAL ASSEMBLY AND FEED MOTOR DISASSEMBLY

Details removing the upper mechanical assembly and the paper feed motor.

PRINTHEAD MOVEMENT MOTOR AND CARRIAGE PHOTOSENSOR DISASSEMBLY

Guides on removing the printhead movement motor and carriage reset photosensor.

ROLLER TRAY, SERVICES MOTOR, AND FEEDER PHOTOSENSORS DISASSEMBLY

Details removing roller tray, services motor, and feeder photosensors.

PRINT BAR, MAIN BOARD, AND POWER SUPPLY DISASSEMBLY

Guides on removing the print bar, main board, and power supply assembly.

BASIC MACHINE OPTIONS DISASSEMBLY

Introduces disassembly of basic machine options, specifically the magnetic device/MICR.

MAGNETIC DEVICE;MICR MOTOR DISASSEMBLY

Details the process for removing and reinstalling the magnetic device/MICR motor.

MAGNETIC DEVICE;MICR HEAD ASSY DISASSEMBLY

Guides on removing and reinstalling the magnetic device/MICR head assembly.

Summary

PREFACE

MANUAL SUMMARY AND BIBLIOGRAPHY

Overview of manual structure, contents, bibliography, and key printer information.

PRODUCT OVERVIEW

INTRODUCTION AND FEATURES

Overview of the PR2 E printer, its capabilities, target environments, and key differences from PR2.

PR2 E FACTORY CONFIGURATIONS

Details the various factory configurations of the PR2 E printer.

GENERAL MACHINE CHARACTERISTICS

Lists key specifications like printing module, speed, quality, cartridge, feed, size, console, emulations, dimensions, power.

HORIZONTAL MAGNETIC DEVICE;MICR FEATURES

Describes the function of the magnetic device and MICR reader for check processing.

PRODUCT VARIABLES

Lists variable configurations for voltage, frequency, power cords, and CRT firmware.

DOCUMENT HANDLING SPECIFICATIONS

Details specifications for handling ordinary forms and savings books, including dimensions and types.

PRINTER ACCESSORIES

Describes available accessories for the PR2 E printer, focusing on ribbon cartridges.

PRINTER COMPONENT LOCATIONS

Illustrates and labels the external and internal major components of the PR2 E printer.

BASIC MACHINE BLOCK DIAGRAM

Presents a block diagram of the basic PR2 E machine, showing interconnections.

FIRMWARE, CHARACTER SETS, AND PRINT MODES

Explains firmware, supported emulations, character sets, print modes, and speeds.

OPERATING COMMANDS

OVERVIEW OF OPERATING CONTROLS

Identifies the primary operating controls of the printer: power switch, console buttons, and lifting lever.

POWER SWITCH AND PRINTER CONSOLE

Describes the power switch and details the console layout with LEDs and buttons.

CONSOLE BUTTON FUNCTIONS AND STATES

Explains the functions of the console buttons and how they change based on machine state.

CONSOLE LED INDICATIONS AND ERROR MESSAGES

Defines LED meanings, error classification, and fault identification via LEDs.

EMULATION-SPECIFIC BUTTON;LED FUNCTIONS

Details button and LED functions for IBM 9068/4722, SNI 4915/4904, and IBM Proprinter emulations.

UPPER MECHANICAL ASSEMBLY LIFTING LEVER

Explains the function and use of the lever for accessing the paper path.

INSTALLATION

GENERAL INSTALLATION PRECAUTIONS AND ENVIRONMENT

Provides precautions for electrical supply, environmental conditions, and printer placement.

UNPACKING AND INITIAL MACHINE SETUP

Guides through unpacking, checking contents, removing retainers, and installing the ribbon cartridge.

MACHINE INSTALLATION AND OFF-LINE TESTS

Instructions for installing the printer, verifying voltage, and performing an off-line print test.

PRINT TEST CONTENTS AND EXAMPLES

Details the information provided by the printer's self-test and shows examples of test output.

CONNECTING SERIAL AND OPTIONAL INTERFACE CARDS

Instructions for connecting RS232C, Serial+USB, and Parallel interface cards.

OPTIONAL SERIAL AND USB INTERFACE CARD DETAILS

Describes the Serial+USB card, its connectors, and pin-out.

OPTIONAL PARALLEL INTERFACE CARD DETAILS

Details the Parallel Interface Card, its connectors, and pin-out.

FINAL TESTING AND OPERATOR TRAINING

Outlines final testing procedures and essential information for operator training.

OPERATING PROCEDURES FOR DOCUMENT INSERTION

Guides on inserting documents, savings books, and checks using automatic and manual alignment methods.

DOCUMENT EXPULSION AND RIBBON CARTRIDGE REPLACEMENT

Explains document expulsion and the procedure for replacing the ribbon cartridge.

PAPER JAMS AND CLEARANCE PROCEDURES

Covers causes of paper jams and detailed procedures for clearing them from different printer areas.

PRODUCT DIAGNOSIS

POWER-ON DIAGNOSTICS AND SETUP

Describes the power-on self-diagnostic routine and how to access printer setup and support software.

CONFIGURATION PARAMETERS AND MENUS

Details various printer set-up parameters, including IBM and Olivetti menu options.

SETTINGS

PHOTOSENSOR CALIBRATION AND LOCATIONS

Explains photosensor calibration needs and shows the location of various sensors.

PRINT ALIGNMENT CALIBRATION

Details the procedure for calibrating bi-directional print alignment for different print modes.

TOP OF FORM (TOF) CALIBRATION

Provides the block diagram and steps for calibrating the Top of Form position.

LEFT PRINT MARGIN CALIBRATION

Explains the process for calibrating the left print margin for accurate document positioning.

DOCUMENT LENGTH MEASUREMENT

Outlines the procedure for measuring document length, particularly for savings books.

SKEW, SIGNAL AMPLITUDE, AND MAGNETIC READ CHECKS

Describes checks for printhead skew, signal amplitude, and magnetic read operations.

PRODUCT DIAGNOSIS

SERVICING MODES AND FAULT ANALYSIS

Provides an approach to servicing and analyzing faults, including operating conditions and component checks.

FAULT CLASSIFICATION AND ANALYSIS

Categorizes printer faults and lists probable failures for easier troubleshooting.

POWER ON FAULTS

Lists possible causes and symptoms for faults occurring during printer power-on.

DOCUMENT WRITE FAULTS

Details causes for document writing failures like faded or incomplete printing.

DOCUMENT HANDLING FAULTS

Identifies issues related to document loading, crooked feeding, crumpling, or irregular line feeds.

MAGNETIC STRIPE READ;WRITE FAILURES

Lists causes for failures in reading or writing magnetic stripes on documents.

ELECTRICAL INTERCONNECTIONS

PRINTER INTERCONNECTION DIAGRAM

Shows the overall interconnection diagram of the PR2 E printer's main board and peripherals.

BAPR2 MAIN BOARD AND CONNECTOR LOCATIONS

Provides a view of the main BAPR2 board and the location of its connectors.

MAIN BOARD CONNECTOR PIN-OUTS

Details the pin assignments for various connectors on the PR2 E main board.

MAGNETIC OPTIONS CARD

Describes the magnetic options card (PR2MAGN) for managing the horizontal magnetic device.

PR2 MAGN CARD VIEW AND PIN-OUTS

Shows a view of the PR2MAGN card and lists its connector pin assignments.

SERIAL AND USB INTERFACE CARD

Describes the interface card providing additional serial RS232 and USB connectivity.

SERIAL AND USB INTERFACE CARD PIN-OUTS

Details the pin assignments for the connectors on the Serial and USB Interface Card.

PARALLEL INTERFACE CARD

Describes the interface card providing a Centronics parallel interface.

PARALLEL INTERFACE CARD PIN-OUTS

Details the pin assignments for the connectors on the Parallel Interface Card.

CONSOLE LAYOUT AND WIRING

Shows the console layout and its electrical connection diagram.

ALIPR2 E CARD DETAILS

Provides information on the ALIPR2E card, its connectors, and fuse.

PREVENTIVE MAINTENANCE

CLEANING PROCEDURES FOR PRINTER COMPONENTS

Outlines recommended cleaning for the printer's case, paper paths, and magnetic read head.

MAGNETIC HEAD CLEANING AND PRINTER MAINTENANCE

Describes manual head cleaning and maintenance of the paper edge detection brush.

LUBRICATION POINTS FOR BASIC MACHINE

Lists lubrication points for the basic machine, including grease and oil types.

LUBRICATION POINTS FOR MAGNETIC DEVICE;MICR

Details specific lubrication points for the horizontal magnetic device/MICR assembly.

MECHANICAL ADJUSTMENTS

OVERVIEW OF MECHANICAL ADJUSTMENT PROCEDURES

Introduces the structure for describing mechanical adjustments: condition, objective, procedure, and notes.

DOCUMENT FEED BELT AND PRINT BAR ADJUSTMENTS

Details adjustments for the document feed belt tension and print bar distance.

PRINT BAR PARALLELISM AND TAB ADJUSTMENTS

Explains parallelism adjustment for the print bar and the tab mechanism adjustment.

FRONT TAB OPENING CHECK AND ROLLER GEAR ADJUSTMENT

Covers checking front tab positioning and adjusting roller gears for proper mesh.

PRESSURE ROLLER AND TAB OPENING ADJUSTMENTS

Details adjustments for the front pressure roller and the tab opening mechanism.

MAGNETIC DEVICE FEED BELT AND DOOR ADJUSTMENTS

Guides on adjusting the carriage feed belt tension and the magnetic device door coplanarity.

MAGNETIC DEVICE PRESS POSITIONING AND ASSEMBLY MOUNTING

Explains positioning the press and mounting the assembly onto the magnetic device/MICR.

DISASSEMBLY;REASSEMBLY PROCEDURES

GENERAL DISASSEMBLY;REASSEMBLY PRECAUTIONS

Provides crucial safety and procedural guidelines for all disassembly and reassembly operations.

BASIC MACHINE CASE AND CONSOLE DISASSEMBLY

Details the steps for removing the printer's outer case and console.

MECHANICAL ASSEMBLY AND PRINTHEAD CABLE DISASSEMBLY

Guides on removing the mechanical assembly and the printhead flat cable.

PRINTHEAD AND PHOTOSENSOR DISASSEMBLY;REASSEMBLY

Provides steps for removing and reinstalling the printhead and its photosensor.

UPPER MECHANICAL ASSEMBLY AND FEED MOTOR DISASSEMBLY

Details removing the upper mechanical assembly and the paper feed motor.

PRINTHEAD MOVEMENT MOTOR AND CARRIAGE PHOTOSENSOR DISASSEMBLY

Guides on removing the printhead movement motor and carriage reset photosensor.

ROLLER TRAY, SERVICES MOTOR, AND FEEDER PHOTOSENSORS DISASSEMBLY

Details removing roller tray, services motor, and feeder photosensors.

PRINT BAR, MAIN BOARD, AND POWER SUPPLY DISASSEMBLY

Guides on removing the print bar, main board, and power supply assembly.

BASIC MACHINE OPTIONS DISASSEMBLY

Introduces disassembly of basic machine options, specifically the magnetic device/MICR.

MAGNETIC DEVICE;MICR MOTOR DISASSEMBLY

Details the process for removing and reinstalling the magnetic device/MICR motor.

MAGNETIC DEVICE;MICR HEAD ASSY DISASSEMBLY

Guides on removing and reinstalling the magnetic device/MICR head assembly.

Olivetti PR2 E Specifications

General IconGeneral
BrandOlivetti
ModelPR2 E
CategoryPrinter
LanguageEnglish

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