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Polaris 2008 sportsman 800efi - Page 108

Polaris 2008 sportsman 800efi
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3.52
ENGINE
37. Install water pump impeller (P). Secure the impeller with
the washer and a new nylok nut (Q). Torque the nut to
specification.
38. Install water pump cover (R) with new O-ring seal. Torque
bolts to specification in proper sequence (See front of this
chapter).
39. Sparingly apply Starter Drive Grease (PN 2871423) to the
starter drive. Install the starter bendix.
NOTE: There are thrust washers on both sides of
starter drive.
40. Install stator assembly (S) and bolts. Torque bolts to
specification.
41. Install the wire hold down bracket (T). Install two new wire
hold down bolts. New bolts contain patch-lock. Torque
bolts to specification, following the proper bolt torque
sequence. Coat the stator wire grommet (U) with Nyogel
Grease (PN 2871329).
NOTE: Verify stator wires are routed properly under
the wire hold down bracket.
= T
Water Pump Impeller Nut Torque:
108 6 in. lbs. (6.8 0.68 Nm)
= T
Water Pump Housing Bolt Torque:
96 3 in. lbs. (10.85 0.35 Nm)
*Torque in proper sequence
Q
P
Install the O-ring dry, no lubricants
R
96 in. lbs.
(10.85  1.35 Nm)
= T
Stator Assembly Bolt Torque:
96 3 in.lbs. (10.85 0.35 Nm)
Replace 2 bolts with new bolts.
T
U
S

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