Polaris 2008 sportsman 800efi User Manual

3.6
ENGINE
Cylinder / Cylinder Head Exploded View
 Lubricate threads & between
washers and underside of bolt
heads with engine oil. Torque in
sequence provided.
Apply Moly Lube grease to valve
tips.
Gasket free of oil. Verify tabs
are visible.
 Apply thin film of 0W-40
to 25-55 mm of cylinder bore.
 Apply 0W-40 to piston pin or
pin bore.
Apply 0W-40 to lifters.
A. Head Bolts
B. Rocker Arms
C. H ead Assembly
D. Gasket
E. Pushrods
F. Bushing
G. Expansion Plug
H. Cylinder
I. Piston Assembly
J. Circlip
K. Gasket
L. Hydraulic Lifter
A
B
C
D
E
F
G
H
I
J
K
L
(Apply each
Bolt Threads)
1
2
3
4
4
5
6
3
Circlip UP
for Install
Do Not install expansion plug
more than 1.5 mm inward.
Apply Polaris 0W--40 Oil
Apply Moly Lube Grease
Side View
Initial: 35  4 ft. lbs (47.5  5.5
Nm) in sequence. Finalize
sequence by tightening an
additional 90 (1/4 turn)
  
  
Head Bolt Tighten
Sequence
22 ± 2 ft.lbs.
(30 ± 3 Nm)
1.5 mm

Polaris 2008 sportsman 800efi Specifications

General

Brand	Polaris
Model	2008 sportsman 800efi
Category	Offroad Vehicle
Language	English