EasyManua.ls Logo

Polaris 2008 sportsman 800efi - Page 62

Polaris 2008 sportsman 800efi
388 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
3.6
ENGINE
Cylinder / Cylinder Head Exploded View
Lubricate threads & between
washers and underside of bolt
heads with engine oil. Torque in
sequence provided.
Apply Moly Lube grease to valve
tips.
Gasket free of oil. Verify tabs
are visible.
Apply thin film of 0W-40
to 25-55 mm of cylinder bore.
Apply 0W-40 to piston pin or
pin bore.
Apply 0W-40 to lifters.
A. Head Bolts
B. Rocker Arms
C. H ead Assembly
D. Gasket
E. Pushrods
F. Bushing
G. Expansion Plug
H. Cylinder
I. Piston Assembly
J. Circlip
K. Gasket
L. Hydraulic Lifter
A
B
C
D
E
F
G
H
I
J
K
L
(Apply each
Bolt Threads)
1
2
3
4
4
5
6
3
Circlip UP
for Install
Do Not install expansion plug
more than 1.5 mm inward.
Apply Polaris 0W--40 Oil
Apply Moly Lube Grease
Side View
Initial: 35 4 ft. lbs (47.5 5.5
Nm) in sequence. Finalize
sequence by tightening an
additional 90 (1/4 turn)
  
  
Head Bolt Tighten
Sequence
22 ± 2 ft.lbs.
(30 ± 3 Nm)
1.5 mm

Table of Contents

Related product manuals