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7.5
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly (Item 2), cone
washers (Item 3), and hand tighten the castle nut.
Install washers with domed side out.
6. Install new brake caliper mounting bolts and torque
to specification.
Front Caliper Mounting Bolts:
40 ft-lbs (54 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts
upon assembly.
7. Install the steering tie rod end (Item 4) onto the front
bearing carrier.
NOTE: Refer to the photos below to ensure
proper placement of the tie rod end.
8. Torque the tie rod end fastener (Item 5) to
specification and install a new cotter pin (Item 5).
Tie Rod End Fastener:
15 ft-lbs (20 Nm) + 90°
9. Torque wheel hub nut (Item 6) to specification and
install a new cotter pin (Item 7). Tighten nut slightly if
necessary to align cotter pin holes. Bend both ends
of cotter pin around end of spindle in different
directions.
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
10. Install wheel and four wheel nuts. Torque wheel nuts
to specification.
Wheel Nuts:
120 ft-lbs (163 Nm)
11. Rotate wheel and check for smooth operation.
FINAL DRIVE
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