Polaris 2014 RZR XP 1000 Service Manual

IX.2
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Crankcase
Assembly........................................................... 3.68
Disassembly / Inspection .................................... 3.46
Crankshaft
Connecting Rod Bearing Selection ...................... 3.61
Connecting Rod Inspection ................................. 3.58
Installation ......................................................... 3.65
Main Bearing Selection ....................................... 3.61
Removal / Inspection .......................................... 3.50
Crankshaft Position Sensor (CPS) .......................... 4.29
Cylinder
Inspection.......................................................... 3.53
Installation ......................................................... 3.64
Removal............................................................ 3.54
Cylinder Head
Assembly........................................................... 3.74
Disassembly ...................................................... 3.37
Installation ......................................................... 3.75
Removal............................................................ 3.36
Warp ................................................................. 3.37
Cylinder Leakdown Test ......................................... 2.18
D
Dash
Removal............................................................ 5.20
Dash Instruments / Controls .....................................5.9
Decal Replacement ............................................... 5.26
Decimal Equivalent Chart ....................................... 1.17
Diagnostic Trouble Codes ...................................... 4.35
Differential
Assembly (INT’L)................................................ 8.35
Bushing Replacement (INT’L) ............................. 8.32
Disassembly (INT’L) ........................................... 8.31
Operation (INT’L) ............................................... 8.25
Differential Solenoid (INT’L).................................. 10.18
Digital Wrench
Communication Errors ........................................ 4.41
Diagnostic Connector ......................................... 4.41
ECU Reprogramming ......................................... 4.45
Guided Diagnostics ............................................ 4.41
Overview ........................................................... 4.40
Serial Number.................................................... 4.41
Updates............................................................. 4.42
Version .............................................................. 4.42
Doors ..................................................................... 5.7
Doors XP 4 .............................................................5.8
Drive Belt
Inspection.......................................................... 6.11
Installation ......................................................... 6.11
Removal............................................................ 6.10
Drive Clutch
Assembly........................................................... 6.19
Assembly View................................................... 6.12
Bushing Service ................................................. 6.17
Button to Tower Clearance .................................. 6.15
Cover Bushing ................................................... 6.17
Disassembly ...................................................... 6.13
Moveable Sheave Inspection .............................. 6.16
Needle Bearing .................................................. 6.14
Operation ............................................................6.3
Roller and Pin Inspection .................................... 6.15
Shift Weights ..................................................... 6.14
Spider Removal ................................................. 6.15
Spring ............................................................... 6.13
Drive Shaft
Boot Inspection .................................................. 2.28
CV Joint Handling............................................... 7.33
Installation (Front) ................................................7.7
Installation (Rear)............................................... 7.31
Removal (Front) ...................................................7.6
Removal (Rear).................................................. 7.30
Service (Rear).................................................... 7.33
Driven Clutch
Assembly........................................................... 6.26
Assembly View................................................... 6.30
Bushing Service ................................................. 6.24
Disassembly ...................................................... 6.22
Operation ............................................................6.3
Service .............................................................. 6.22
E
ECU ..................................................................... 4.17
Replacement .............................................4.18, 4.45
EFI
Diagnostic Trouble Codes ................................... 4.35
Operation Overview............................................ 4.16
Priming / Starting Procedure ............................... 4.17
Service Notes ...................................................... 4.5
Troubleshooting ................................................. 4.39
EFI System
Assembly View.....................................................4.6
Component Locations........................................... 4.7
Electrical
AWD Breakout Diagram.................................... 10.44
Charging System Breakout Diagram .................. 10.50
Chassis Power Breakout Diagram ..................... 10.47
Cooling System Breakout Diagram .................... 10.46
Key-On Power Breakout Diagram...................... 10.48
Lights Breakout Diagram................................... 10.49
Speed Sensor Breakout Diagram ...................... 10.45
Torque Specifications ......................................... 10.4
Electronic Control Unit (ECU) ................................. 4.17
Electronic Throttle Control (ETC) ............................ 4.32
Engine
Assembly View.............................................3.9–3.12
Balance Shaft Removal / Inspection..................... 3.49
Bearing Selection Identification ........................... 3.60
Break-In Period .................................................. 3.32
Breather Hose Inspection.................................... 2.18
Camshaft Installation / Timing ............................. 3.76
Camshaft Removal............................................. 3.33
Camshaft Sprocket Inspection............................. 3.34
Connecting Rod Bearing Selection ...................... 3.61
Crankcase Assembly.......................................... 3.68
Crankcase Disassembly / Inspection.................... 3.46
Crankshaft Installation ........................................ 3.65

Polaris 2014 RZR XP 1000 Specifications

General

Brand	Polaris
Model	2014 RZR XP 1000
Category	Utility Vehicle
Language	English