IX.4
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
I
Ignition Coil ......................................................... 10.20
Replacement ................................................... 10.20
Test ................................................................. 10.21
Ignition Switch ..................................................... 10.14
Inner Plunging Joint / Boot
Replacement ..................................................... 7.35
Instrument Cluster ................................................. 10.6
Diagnostic Mode .............................................. 10.11
Installation ....................................................... 10.12
Removal.......................................................... 10.12
Intake Valve Clearance - Tappet Selection Matrix ..... 3.83
K
Key-off Current Draw Test .................................... 10.30
Keys, Replacement..................................................1.4
L
Leakdown Test ...................................................... 2.18
Lights
Front ............................................................... 10.21
Rear................................................................ 10.23
Lower Steering Shaft
Removal (EPS) .................................................. 5.33
Lower Steering Shaft (EPS)
Installation ......................................................... 5.33
Lubrication Grease Points ........................................2.8
Lubrication Specifications......................................... 3.3
Lubrication Specifications (Engine) ......................... 3.32
M
Main Frame...................................................5.11–5.12
Maintenance
Brake System .................................................... 2.37
Cooling System.................................................. 2.23
Electrical and Ignition.......................................... 2.29
Engine............................................................... 2.16
Fuel System....................................................... 2.11
General Vehicle Inspection.................................. 2.10
Quick Reference Chart .................................. 2.6–2.7
Service Products and Lubricants ........................... 2.9
Steering............................................................. 2.32
Transmission and Gearcases .............................. 2.21
Maintenance Chart ..................................................2.3
Master Cylinder
Removal..............................................................9.8
Master Cylinder, Installation...................................... 9.8
Metric Bolt Torque Specification .............................. 1.15
N
ne
Valve Clearance Adjustment ............................... 3.81
O
Oil Pressure Test .....................................................3.4
Open Circuit Voltage Test ..................................... 10.35
Outer CV Joint / Boot
Replacement ..................................................... 7.33
P
Parking Brake
Adjustment (INT’L) ............................................. 9.12
Assembly View (INT’L)........................................ 9.11
Inspection (INT’L)............................................... 9.12
Parking Brake Caliper
Assembly View (INT’L)........................................ 9.13
Disassembly (INT’L) ........................................... 9.14
Installation (INT’L) .............................................. 9.16
Pad Installation (INT’L) ....................................... 9.15
Removal (INT’L)................................................. 9.14
Parking Brake Disc (INT’L) ..................................... 9.16
Parking Brake Switch (INT’L) ................................ 10.17
Pedal Position Sensor (PPS) .................................. 4.33
Piston
Disassembly / Inspection .................................... 3.55
Installation ......................................................... 3.64
Removal............................................................ 3.54
Ring Groove Clearance ...................................... 3.57
Ring Installation ................................................. 3.62
Ring Installed Gap.............................................. 3.57
Ring Removal / Inspection .................................. 3.56
Piston to Cylinder Clearance .................................. 3.57
Power Steering
Assembly View................................................... 5.30
Power Steering Unit
Installation ......................................................... 5.34
Removal............................................................ 5.32
Pre-Ride / Daily Inspection ..................................... 2.10
Propshaft
Support Bearing Replacement............................. 7.13
U-Joint Service .................................................. 7.15
Publication Numbers................................................ 1.3
PVT
Drying ............................................................... 2.27
Filter Service...................................................... 2.27
PVT System
Assembly............................................................. 6.8
Belt Break-In........................................................ 6.3
Disassembly ........................................................6.7
Maintenance ........................................................6.4
Overheating Diagnostics.......................................6.5
Overview .............................................................6.3
Service ................................................................6.6
PVT Troubleshooting ............................................. 6.31
R
Radiator
Removal / Installation ......................................... 3.14
Radiator Inspection / Cleaning ................................ 2.26