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Polaris 600 RUSH 2010 User Manual

Polaris 600 RUSH 2010
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3.39
Engine/Cooling/Exhaust
3
16. Reinstall the steering drag link with the rod ends
parallel to each mating surface. Torque nuts to
specification.
17. If the snowmobile is equipped with electric start,
r
einstall the battery and reconnect the battery cables.
Connect BLACK negative (-) cable first, and then RED
positive (+) cable last.
18. Reinstall the exhaust silencer. Verify the silencer
ou
tlet tube is installed in the fender boot and that the
boot has not been pushed out of the fender.
19. Torque the silencer rubber mount fastener to
spec
ification.
NOTE: Install the silencer mount rubber dampener
with t
he fat end facing outwards.
20. Reinstall the exhaust pipe. Verify the gray springs are
in
stalled at the pipe-to-manifold locations.
21. Reconnect the over structure electrical component
wir
e harness connections. Verify the white harness
bands are routed so they can be fitted into each
respective harness retainers.
22. Clean the PTO clutch taper with emery cloth. Reinstall
th
e drive clutch. Torque fastener to specification.
= T
Steering Drag Link Rod End Nuts: 37 ft-lbs (50 Nm)
CAUTION
Attach the RED (+) battery cable first, and then the
BLACK (-) cable last.
= T
Silencer Mount: 17 ft-lbs (23 Nm)
= T
Drive Clutch Bolt Torque: 80 ft-lbs (108 Nm)
Re-torque after running engine.
SILENCER MOUNT

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Polaris 600 RUSH 2010 Specifications

General IconGeneral
Horsepower120 HP
Engine Displacement599 cc
Cylinders2
CoolingLiquid
Bore x Stroke77.25 mm x 64 mm
Fuel SystemCleanfire Injection
IgnitionDigital CDI
Front SuspensionPRO-RIDE
Rear SuspensionPRO-RIDE
Track Width15 in
Track Lug Height1.25 in
Front Travel9 in
Ski Stance42.5 in
BrakeHydraulic Disc
Width48 in
StarterElectric
Drive ClutchP-85
Track Length121 in
Rear Travel14 in
Ski TypeGripper
Driven ClutchTEAM

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