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Polaris 600 RUSH 2010 User Manual

Polaris 600 RUSH 2010
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7.21
Shocks
7
12. Set the IFP so it is approximately 1/8 from the bottom
of the reservoir. Install the bleed screw.
13. With the cylinder head assembly pushed down
ag
ainst the valve piston, dip the piston assembly in
shock oil.
14. Fill the shock body with oil to
the bottom of the threads.
Carefully insert the piston rod and valve assembly into
the cylinder.
Slightly oscillate the piston rod to
allow the piston
to enter the shock body bore as it purges the air
out
Slight up and down movement may be required to
allow all the air
to pass through the piston
assembly.
15. Slowly push the piston rod and assembly into the
sho
ck body until the threads can be engaged.
NOTE: During installation, some shock oil will over
f
low. Wrap a shop cloth around the shock body to
catch any oil overflow.
IMPORTANT: Fast installation of the piston rod and
as
sembly may displace the internal floating piston
(IFP) from its original position. Performance issues
will be a result if the IFP is not in its specified position.
16. Tighten the cylinder head onto the shock body.
17. Verify the IFP is set at the specified depth. If not, verify
th
ere is oil on top of the IFP, then open the bleed
screw.
18. Set the IFP to specification, then close the bleed
screw.
19. Pour out any remaining shock oil from the reservoir.
20. Install the cap making sure the o-ring does not flip-
o
ver. Install the snap ring.
21. Charge the shock to the specified pressure.
22. Clean the shock of all oil reside and check for any
leaks.
23. Install button screw onto the reservoir cap.

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Polaris 600 RUSH 2010 Specifications

General IconGeneral
Horsepower120 HP
Engine Displacement599 cc
Cylinders2
CoolingLiquid
Bore x Stroke77.25 mm x 64 mm
Fuel SystemCleanfire Injection
IgnitionDigital CDI
Front SuspensionPRO-RIDE
Rear SuspensionPRO-RIDE
Track Width15 in
Track Lug Height1.25 in
Front Travel9 in
Ski Stance42.5 in
BrakeHydraulic Disc
Width48 in
StarterElectric
Drive ClutchP-85
Track Length121 in
Rear Travel14 in
Ski TypeGripper
Driven ClutchTEAM

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