76 Rockwell Automation Publication 2198-UM001M-EN-P - November 2022
Chapter 5 Connect the Kinetix 5500 Drive System
Wiring Requirements Wires must be copper with 75 °C (167 °F) minimum rating. Phasing of main AC
power is arbitrary and earth ground connection is required for safe and proper
operation.
See Power Wiring Examples
on page 180 for interconnect diagrams.
IMPORTANT The National Electrical Code and local electrical codes take
precedence over the values and methods provided.
Table 36 - Power and I/O Wiring Requirements
Kinetix 5500 Drive
Cat. No.
Description
Connects to Terminals
Wire Size
mm
2
(AWG)
Strip Length
mm (in.)
Torque Value
N•m (lb•in)
Pin Signal
2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx
Mains input power
(1)
(single-axis IPD connector)
1.5…4
(16…12)
8.0 (0.31)
0.5…0.6
(4.4…5.3)
2198-H070-ERSx
1.5…6
(16…10)
10.0 (0.39)
2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx
Motor power
Motor power cable
depends on motor/
drive combination.
0.75…2.5
(2)
(18…14)
7.0 (0.28)
0.5…0.6
(4.4…5.3)
2198-H070-ERSx
2.5…6
(2)
(14…10)
10.0 (0.39)
0.5…0.8
(4.4…7.1)
2198-xxxx-ERSx
PELV/SELV 24V power
(1)
(single-axis CP connector)
CP-1
CP-2
24V+
24V-
0.5…2.5
(20…14)
7.0 (0.28)
0.22…0.25
(1.9…2.2)
Brake power
BC-1
BC-2
MBRK+
MBRK-
—
(3)
DC Bus power
DC-1
DC-2
DC-
DC+
—
(4)
—
(4)
—
(4)
Shunt resistor
(frame 2 and 3)
RC-1
RC-2
DC+
SH
0.5…4.0
(20…12)
8.0 (0.31)
0.5…0.6
(4.4…5.3)
Shunt resistor
(frame 1)
RC-1
RC-2
SH
DC+
Safety
(5)
ST0-1
ST0-2
ST0-3
ST0-4
ST0-5
SB+
SB-
S1
SC
S2
0.2…1.5
(24…16)
10.0 (0.39)
—
(6)
Digital inputs
IOD-1
IOD-2
IOD-3
IOD-4
IN1
(7)
COM
IN2
SHLD
0.2…1.5
(24…16)
10.0 (0.39)
—
(6)
(1) The wire size, strip length, and torque specifications that are shown here apply to the single-axis connector that ships with the drive. For the shared-bus connector specifications, refer to
Table 46 on page 78 (CP connector) and Table 48 on page 79 (IPD connector).
(2) Building your own cables or using third-party cables is not an option. Use single motor cable catalog number 2090-CSxM1DF/DG. See the Kinetix Rotary and Linear Motion Cable
Specifications Technical Data, publication KNX-TD004
, for cable specifications.
(3) Motor brake wires are part of the 2090-CSBM1DF/DG motor cable.
(4) DC bus connections are always made from drive-to-drive over the busbar connection system. These terminals do not receive discrete wires.
(5) These signals and the Safe Torque Off (STO) connector apply to only the 2198-Hxxx-ERS drives.
(6) This connector uses spring tension to hold wires in place.
(7) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.
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