DK00027.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini
MAX/125 Micro MAX
Edition 2 / Rev. 0
Chapter 5
Page 37
December 01/2010
Instructions
See Figure 22.
Graphic Crankcase tightening Graphic 1-10
Note the different lengths of the cyl. screws!
Tighten the cyl. screws crosswise starting in the center
of the case in several steps.
Step Procedure
1 Remove the clutch end crankcase half from the convection oven and position
on the ignition end crankcase half.
2 Fasten both crankcase halves with 10 cyl. screws (see tightening Graphic).
Tightening torque 10 Nm (90 in.lb).
3 Allow crankcase to cool.
4 Place crankcase on the trestle support and fasten with 4 fastening screws.
5 Carefully remove protruding parts of the crankcase gasket (1) with a knife in
the area of the cylinder flange and the cylinder center without damaging the
sealing surface.
M6x45
M6x45
M6x45
M6x45
M6x45
M6x45
M6x45
M6x60
M6x60
9
6
3
7
1
4
M6x45
8
2
5
10